RESEARCH ARTICLE

Exploiting mono- and hybrid nanocomposite materials for fused filament fabrication with acrylonitrile butadiene styrene as polymer matrix

Daniel V. A. Ceretti

[email protected]

orcid.org/0000-0001-5829-218X

Centre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Ghent, Belgium

Contribution: Conceptualization (equal), Investigation (lead), Methodology (equal), Writing - original draft (lead), Writing - review & editing (equal)

Search for more papers by this author

Rudinei Fiorio,

Rudinei Fiorio

orcid.org/0000-0003-2964-8508

Centre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Ghent, Belgium

Contribution: Conceptualization (supporting), Methodology (equal)

Search for more papers by this author

Tom Van Waeleghem,

Tom Van Waeleghem

orcid.org/0000-0002-6340-9941

Centre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Ghent, Belgium

Contribution: Investigation (supporting), Writing - review & editing (supporting)

Search for more papers by this author

Arne Desmet,

Arne Desmet

Centre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Ghent, Belgium

Contribution: Investigation (supporting), Writing - review & editing (supporting)

Search for more papers by this author

Bauke Florizoone,

Bauke Florizoone

Centre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Ghent, Belgium

Contribution: Investigation (supporting), Writing - review & editing (supporting)

Search for more papers by this author

Ludwig Cardon,

Ludwig Cardon

orcid.org/0000-0002-4019-612X

Centre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Ghent, Belgium

Contribution: Conceptualization (equal), Funding acquisition (lead), Investigation (supporting), Methodology (equal), Resources (lead), Writing - review & editing (equal)

Search for more papers by this author

Dagmar R. D'hooge,

Corresponding Author

Dagmar R. D'hooge

[email protected]

orcid.org/0000-0001-9663-9893

Laboratory for Chemical Technology (LCT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Ghent, Belgium

Centre for Textiles Science and Engineering (CTSE), Department of Materials, Textiles and Chemical Engineering, Ghent University, Ghent, Belgium

Correspondence

Dagmar R. D'hooge, Centre for Textiles Science and Engineering (CTSE), Department of Materials, Textiles and Chemical Engineering, Ghent University, Technologiepark, 70A, Zwijnaarde 9052, Ghent 9000 Belgium.

Email: [email protected]

Contribution: Conceptualization (equal), Investigation (supporting), Methodology (equal), Supervision (equal), Writing - review & editing (equal)

Search for more papers by this author

Daniel V. A. Ceretti,

Daniel V. A. Ceretti

[email protected]

orcid.org/0000-0001-5829-218X

Centre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Ghent, Belgium

Contribution: Conceptualization (equal), Investigation (lead), Methodology (equal), Writing - original draft (lead), Writing - review & editing (equal)

Search for more papers by this author

Rudinei Fiorio,

Rudinei Fiorio

orcid.org/0000-0003-2964-8508

Centre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Ghent, Belgium

Contribution: Conceptualization (supporting), Methodology (equal)

Search for more papers by this author

Tom Van Waeleghem,

Tom Van Waeleghem

orcid.org/0000-0002-6340-9941

Centre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Ghent, Belgium

Contribution: Investigation (supporting), Writing - review & editing (supporting)

Search for more papers by this author

Arne Desmet,

Arne Desmet

Centre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Ghent, Belgium

Contribution: Investigation (supporting), Writing - review & editing (supporting)

Search for more papers by this author

Bauke Florizoone,

Bauke Florizoone

Centre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Ghent, Belgium

Contribution: Investigation (supporting), Writing - review & editing (supporting)

Search for more papers by this author

Ludwig Cardon,

Ludwig Cardon

orcid.org/0000-0002-4019-612X

Centre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Ghent, Belgium

Contribution: Conceptualization (equal), Funding acquisition (lead), Investigation (supporting), Methodology (equal), Resources (lead), Writing - review & editing (equal)

Search for more papers by this author

Dagmar R. D'hooge,

Corresponding Author

Dagmar R. D'hooge

[email protected]

orcid.org/0000-0001-9663-9893

Laboratory for Chemical Technology (LCT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Ghent, Belgium

Centre for Textiles Science and Engineering (CTSE), Department of Materials, Textiles and Chemical Engineering, Ghent University, Ghent, Belgium

Correspondence

Email: [email protected]

Contribution: Conceptualization (equal), Investigation (supporting), Methodology (equal), Supervision (equal), Writing - review & editing (equal)

Search for more papers by this author

First published: 28 July 2022

https://doi.org/10.1002/app.52922

Citations: 3

Funding information: Bijzonder Onderzoeksfonds UGent, Grant/Award Number: BOF.GOA.2018.0002.03

Share a link

Email
Wechat
Bluesky

Abstract

Acrylonitrile butadiene styrene (ABS) based polymeric composites consisting of mono- and hybrid nano-compounds, that is, graphene nanoplatelets (GNP's), multi-walled carbon nanotubes (CNT's), and titanium dioxide (TiO₂), are studied for fused filament fabrication (FFF). Rheological analysis in a screening step reveals that nanocomposites containing CNT result in a better nano-filler dispersion within the matrix and enhanced matrix interaction. The addition of GNP and TiO₂ leads to a better coalescence between the deposited filaments. For the actual FFF specimens, emphasis is on the tensile, flexural and impact properties as well as the void content. It is shown that the joint addition of GNP, CNT, and TiO₂ gives rise to a remarkable synergistic effect, leading to an improved dispersion and an increased tensile modulus and strength of 3D printed ABS by 16 and 20%. Decreasing the layer thickness increases the mechanical properties of the materials, while the printing temperature does not lead to major variations of the mechanical properties, due to a dominant effect of the addition of nanoparticles. It is also shown that for well-designed composites the slower sintering and higher void content is overruled by the reinforcement effect.

Open Research

DATA AVAILABILITY STATEMENT

The data that support the findings of this study are available from the corresponding author upon reasonable request.

REFERENCES

1A. Cano-Vicent, M. M. Tambuwala, S. S. Hassan, D. Barh, A. A. A. Aljabali, M. Birkett, A. Arjunan, Á. Serrano-Aroca, Addit. Manuf. 2021, 47, 102378. https://doi.org/10.1016/j.addma.2021.102378
10.1016/j.addma.2021.102378
CAS Web of Science® Google Scholar
2P. K. Penumakala, J. Santo, A. Thomas, Composites, Part B 2020, 201, 108336.
10.1016/j.compositesb.2020.108336
CAS Web of Science® Google Scholar
3M. Lalegani Dezaki, M. K. A. Mohd Ariffin, S. Hatami, Rapid Prototyp. J. 2021, 27, 562.
10.1108/RPJ-08-2019-0230
Web of Science® Google Scholar
4S. Wang, L. Daelemans, D. R. D'hooge, L. Couck, W. Van Den Broeck, P. Cornillie, M. Gou, K. De Clerck, L. Cardon, Composites, Part B 2021, 210, 108613.
10.1016/j.compositesb.2021.108613
CAS Web of Science® Google Scholar
5T. Van Waeleghem, F. H. Marchesini, L. Cardon, D. R. D'hooge, J. Manuf. Process 2022, 77, 138.
10.1016/j.jmapro.2022.03.002
Web of Science® Google Scholar
6A. La Gala, R. Fiorio, D. V. A. Ceretti, M. Erkoç, L. Cardon, D. R. D'hooge, Materials 2021, 14, 5566.
10.3390/ma14195566
CAS PubMed Web of Science® Google Scholar
7Y. Tao, F. Kong, Z. Li, J. Zhang, X. Zhao, Q. Yin, D. Xing, P. Li, J. Mater. Res. Technol. 2021, 15, 4860.
10.1016/j.jmrt.2021.10.108
CAS Web of Science® Google Scholar
8J. E. Seppala, S. Hoon Han, K. E. Hillgartner, C. S. Davis, K. B. Migler, Soft Matter 2017, 13, 6761.
10.1039/C7SM00950J
CAS PubMed Web of Science® Google Scholar
9T. J. Coogan, D. O. Kazmer, Addit. Manuf. 2020, 35, 101368.
10.1016/j.addma.2020.101368
CAS Web of Science® Google Scholar
10P. K. Gurrala, S. P. Regalla, Virtual Phys. Prototyping 2014, 9, 141.
10.1080/17452759.2014.913400
Google Scholar
11E. Fernandez, D. A. Ceretti, S. Wang, Y. Jiang, J. Zhang, D. R. D'hooge, L. Cardon, Plast. Rubber Compos. 2020, 0, 1.
Google Scholar
12Q. Sun, Rapid Prototyping J. 2008, 2, 72.
10.1108/13552540810862028
Web of Science® Google Scholar
13X. Gao, S. Qi, X. Kuang, Y. Su, J. Li, D. Wang, Addit. Manuf. 2021, 37, 101658.
10.1016/j.addma.2020.101658
CAS Web of Science® Google Scholar
14T. J. Coogan, D. O. Kazmer, J. Rheol. 2019, 63, 655.
10.1122/1.5093033
CAS Web of Science® Google Scholar
15F. L. Figueira, Y. Y. Wu, Y. N. Zhou, Z. H. Luo, P. H. M. Van Steenberge, D. R. D'Hooge, React. Chem. Eng. 2021, 6, 640.
10.1039/D0RE00407C
CAS Web of Science® Google Scholar
16V. E. Dreval, G. B. Vasil'ev, E. K. Borisenkova, V. G. Kulichikhin, Polym. Sci. - Ser. A 2006, 48, 338.
10.1134/S0965545X06030151
Web of Science® Google Scholar
17F. Du, R. C. Scogna, W. Zhou, S. Brand, J. E. Fischer, K. I. Winey, Macromolecules 2004, 37, 9048.
10.1021/ma049164g
CAS Web of Science® Google Scholar
18X. Wang, M. Jiang, Z. Zhou, J. Gou, D. Hui, Composites, Part B 2017, 110, 442.
10.1016/j.compositesb.2016.11.034
CAS Web of Science® Google Scholar
19M. Ahmadifar, K. Benfriha, M. Shirinbayan, A. Tcharkhtchi, Appl. Compos. Mater. 2021, 28, 1335.
10.1007/s10443-021-09933-8
CAS Web of Science® Google Scholar
20U. Szeluga, B. Kumanek, B. Trzebicka, Compos. Part A Appl. Sci. Manuf. 2015, 73, 204.
10.1016/j.compositesa.2015.02.021
CAS Web of Science® Google Scholar
21Q. Waheed, A. N. Khan, R. Jan, Polymer 2016, 97, 496.
10.1016/j.polymer.2016.05.070
CAS Web of Science® Google Scholar
22L. Duan, M. Spoerk, T. Wieme, P. Cornillie, H. Xia, J. Zhang, L. Cardon, D. R. D'hooge, Compos. Sci. Technol. 2019, 171, 78.
10.1016/j.compscitech.2018.12.009
CAS Web of Science® Google Scholar
23L. Duan, D. R. D'hooge, L. Cardon, Prog. Mater. Sci. 2020, 114, 100617.
10.1016/j.pmatsci.2019.100617
Web of Science® Google Scholar
24J. Jyoti, S. R. Dhakate, B. P. Singh, Composites, Part B 2018, 154, 337.
10.1016/j.compositesb.2018.08.100
CAS Web of Science® Google Scholar
25S. Chatterjee, F. Nafezarefi, N. H. Tai, L. Schlagenhauf, F. A. Nüesch, B. T. T. Chu, Carbon N. Y. 2012, 50, 5380.
10.1016/j.carbon.2012.07.021
CAS Web of Science® Google Scholar
26L. Yue, G. Pircheraghi, S. A. Monemian, I. Manas-Zloczower, Carbon N. Y. 2014, 78, 268.
10.1016/j.carbon.2014.07.003
CAS Web of Science® Google Scholar
27S. Y. Yang, W. N. Lin, Y. L. Huang, H. W. Tien, J. Y. Wang, C. C. M. Ma, S. M. Li, Y. S. Wang, Carbon N. Y. 2011, 49, 793.
10.1016/j.carbon.2010.10.014
CAS Web of Science® Google Scholar
28S. M. Zhang, L. Lin, H. Deng, X. Gao, E. Bilotti, T. Peijs, Q. Zhang, Q. Fu, Express Polym. Lett. 2012, 6, 159.
10.3144/expresspolymlett.2012.17
CAS Web of Science® Google Scholar
29Y. Sun, H. Bao, Z. X. Guo, J. Yu, Macromolecules 2009, 42, 459.
10.1021/ma8023188
CAS Web of Science® Google Scholar
30H. Liu, J. Gao, W. Huang, K. Dai, G. Zheng, C. Liu, C. Shen, X. Yan, J. Guo, Z. Guo, Nanoscale 2016, 8, 12977.
10.1039/C6NR02216B
CAS PubMed Web of Science® Google Scholar
31E. Bilotti, H. Zhang, H. Deng, R. Zhang, Q. Fu, T. Peijs, Compos. Sci. Technol. 2013, 74, 85.
10.1016/j.compscitech.2012.10.008
CAS Web of Science® Google Scholar
32G. Spinelli, R. Kotsilkova, E. Ivanov, I. Petrova-Doycheva, D. Menseidov, V. Georgiev, R. Di Maio, C. Silvestre, Nanomaterials 2020, 10, 10.3390/nano10010035.
10.3390/nano10030434
Web of Science® Google Scholar
33S. Dul, L. G. Ecco, A. Pegoretti, L. Fambri, Polymers 2020, 12, 10.3390/POLYM12010101.
10.3390/polym12010101
Web of Science® Google Scholar
34D. C. Montgomery, Design and Analysis of Experiments, 5th ed., John Wiley & Sons, New York, NY 2001.
Google Scholar
35A. Zosel, Rheol. Acta 1972, 11, 229.
10.1007/BF01993025
CAS Google Scholar
36H. Münstedt, Polym. Eng. Sci. 1981, 21, 259.
10.1002/pen.760210503
CAS Web of Science® Google Scholar
37M. Van Gurp, J. Palmen, Rheol. Bull. 1998, 6, 5.
Google Scholar
38J. M. Dealy, R. G. Larson, Structure and Rheology of Molten Polymers, Hanser Publications, Munich 2006.
10.3139/9783446412811
Google Scholar
39Y. Aoki, Macromolecules 1987, 20, 2208.
10.1021/ma00175a027
CAS Web of Science® Google Scholar
40C. Gao, S. Zhang, F. Wang, B. Wen, C. Han, Y. Ding, M. Yang, ACS Appl. Mater. Interfaces 2014, 6, 12252.
10.1021/am501843s
CAS PubMed Web of Science® Google Scholar
41J. Canales, M. E. Muñoz, M. Fernández, A. Santamaría, Compos. Part A Appl. Sci. Manuf. 2016, 84, 9.
10.1016/j.compositesa.2015.12.018
CAS Web of Science® Google Scholar
42C. Serrano, M. L. Cerrada, M. Fernández-García, J. Ressia, E. M. Vallés, Eur. Polym. J. 2012, 48, 586.
10.1016/j.eurpolymj.2011.12.012
CAS Web of Science® Google Scholar
43S. K. Sukumaran, T. Kobayashi, S. Takeda, A. Khosla, H. Furukawa, M. Sugimoto, J. Electrochem. Soc. 2019, 166, B3091.
10.1149/2.0171909jes
CAS Web of Science® Google Scholar
44C. McClory, T. McNally, M. Baxendale, P. Pötschke, W. Blau, M. Ruether, Eur. Polym. J. 2010, 46, 854.
10.1016/j.eurpolymj.2010.02.009
CAS Web of Science® Google Scholar
45A. K. Kota, B. H. Cipriano, M. K. Duesterberg, A. L. Gershon, D. Powell, S. R. Raghavan, H. A. Bruck, Macromolecules 2007, 40, 7400.
10.1021/ma0711792
CAS Web of Science® Google Scholar
46A. Rostami, H. Nazockdast, M. Karimi, RSC Adv. 2016, 6, 49747.
10.1039/C6RA08345E
CAS Web of Science® Google Scholar
47A. Manap, S. Mahalingam, R. Vaithylingam, H. Abdullah, Polym. Bull. 2021, 78, 5815.
10.1007/s00289-020-03393-z
CAS Web of Science® Google Scholar
48A. Kumar, K. Kumar, P. K. Ghosh, K. L. Yadav, Ultrason. Sonochem. 2018, 41, 37.
10.1016/j.ultsonch.2017.09.005
CAS PubMed Web of Science® Google Scholar
49W. Lertwimolnun, B. Vergnes, Polymer 2005, 46, 3462.
10.1016/j.polymer.2005.02.018
CAS Web of Science® Google Scholar
50H. Zhang, M. Zhao, Z. X. Huang, J. P. Qu, Ind. Eng. Chem. Res. 2020, 59, 18887.
10.1021/acs.iecr.0c03725
CAS Web of Science® Google Scholar
51J. P. Kruth, G. Levy, F. Klocke, T. H. C. Childs, CIRP Ann. 2007, 56, 730.
10.1016/j.cirp.2007.10.004
Web of Science® Google Scholar
52S. Berretta, Y. Wang, R. Davies, O. R. Ghita, J. Mater. Sci. 2016, 51, 4778.
10.1007/s10853-016-9761-6
CAS Web of Science® Google Scholar
53L. Benedetti, B. Brulé, N. Decraemer, K. E. Evans, O. Ghita, Powder Technol. 2019, 342, 917.
10.1016/j.powtec.2018.10.053
CAS Web of Science® Google Scholar
54C. T. Bellehumeur, M. K. Bisaria, J. Vlachopoulos, Polym. Eng. Sci. 1996, 36, 2198.
10.1002/pen.10617
CAS Web of Science® Google Scholar
55T. Batakliev, V. Georgiev, V. Angelov, E. Ivanov, C. Kalupgian, P. A. R. Muñoz, G. J. M. Fechine, R. J. E. Andrade, R. Kotsilkova, J. Mater. Eng. Perform. 2021, 30, 3822.
10.1007/s11665-021-05679-3
CAS Web of Science® Google Scholar
56W. K. Wang, J. J. Chen, X. Zhang, Y. X. Huang, W. W. Li, H. Q. Yu, Sci. Rep. 2016, 6, 1.
10.1038/s41598-016-0001-8
PubMed Web of Science® Google Scholar
57Z. Wang, J. Wang, M. Li, K. Sun, C. J. Liu, Sci. Rep. 2014, 4, 4.
CAS Google Scholar
58T. Batakliev, I. Petrova-Doycheva, V. Angelov, V. Georgiev, E. Ivanov, R. Kotsilkova, M. Casa, C. Cirillo, R. Adami, M. Sarno, P. Ciambelli, Appl. Sci. 2019, 9, doi:10.3390/app9030469.
10.3390/app9030469
Web of Science® Google Scholar
59M. R. Skorski, J. M. Esenther, Z. Ahmed, A. E. Miller, M. R. Hartings, Sci. Technol. Adv. Mater. 2016, 17, 89.
10.1080/14686996.2016.1152879
PubMed Web of Science® Google Scholar
60M. H. Al-Saleh, B. A. Al-Saidi, R. M. Al-Zoubi, Polymer 2016, 89, 12.
10.1016/j.polymer.2016.01.053
CAS Web of Science® Google Scholar
61M. H. Al-Saleh, U. Sundararaj, J. Polym. Sci., Part B: Polym. Phys. 2012, 50, 1356.
10.1002/polb.23129
CAS Web of Science® Google Scholar
62D. R. D'Hooge, P. H. M. Van Steenberge, M. F. Reyniers, G. B. Marin, Prog. Polym. Sci. 2016, 58, 59.
10.1016/j.progpolymsci.2016.04.002
CAS Web of Science® Google Scholar
63C. McIlroy, P. D. Olmsted, J. Rheol. 2017, 61, 379.
10.1122/1.4976839
CAS Web of Science® Google Scholar
64M. Razavi-Nouri, A. M. Rezadoust, Z. Soheilpour, K. Garoosi, S. R. Ghaffarian, Polym. Compos. 2021, 42, 342.
10.1002/pc.25829
CAS Web of Science® Google Scholar
65H. K. Sezer, O. Eren, J. Manuf. Process 2019, 37, 339.
10.1016/j.jmapro.2018.12.004
Web of Science® Google Scholar
66N. Vidakis, A. Maniadi, M. Petousis, M. Vamvakaki, G. Kenanakis, E. Koudoumas, J. Mater. Eng. Perform. 2020, 29, 1909.
10.1007/s11665-020-04689-x
CAS Web of Science® Google Scholar
67A. C. Abbott, G. P. Tandon, R. L. Bradford, H. Koerner, J. W. Baur, Addit. Manuf. 2018, 19, 29.
10.1016/j.addma.2017.11.002
CAS Web of Science® Google Scholar
68V. E. Kuznetsov, A. N. Solonin, A. Tavitov, O. Urzhumtsev, A. Vakulik, Rapid Prototyp. J. 2020, 26, 107.
10.1108/RPJ-01-2019-0017
Web of Science® Google Scholar
69K. Abouzaid, S. Guessasma, S. Belhabib, D. Bassir, A. Chouaf, Eur. Polym. J. 2018, 108, 262.
10.1016/j.eurpolymj.2018.08.034
CAS Web of Science® Google Scholar
70D. P. Cole, J. C. Riddick, H. M. Iftekhar Jaim, K. E. Strawhecker, N. E. Zander, J. Appl. Polym. Sci. 2016, 133, 1.
10.1002/app.43671
Web of Science® Google Scholar
71J. M. Chacón, M. A. Caminero, E. García-Plaza, P. J. Núñez, Mater. Des. 2017, 124, 143.
10.1016/j.matdes.2017.03.065
CAS Web of Science® Google Scholar
72A. R. Torrado, C. M. Shemelya, J. D. English, Y. Lin, R. B. Wicker, D. A. Roberson, Addit. Manuf. 2015, 6, 16.
10.1016/j.addma.2015.02.001
CAS Web of Science® Google Scholar

Citing Literature

Volume139, Issue41

November 5, 2022

e52922

Exploiting mono- and hybrid nanocomposite materials for fused filament fabrication with acrylonitrile butadiene styrene as polymer matrix

Abstract

Open Research

DATA AVAILABILITY STATEMENT

REFERENCES

Citing Literature

References

Information

About Wiley Online Library

Help & Support

Opportunities

Connect with Wiley

Exploiting mono- and hybrid nanocomposite materials for fused filament fabrication with acrylonitrile butadiene styrene as polymer matrix

Abstract

Open Research

DATA AVAILABILITY STATEMENT

REFERENCES

Citing Literature

References

Related

Information