Volume 120, Issue 1 pp. 141-147

Relating scratch resistance to injection molding-induced morphology of polypropylene

Yutaka Kobayashi

Corresponding Author

Yutaka Kobayashi

Research & Development Division, Prime Polymer Company, Limited, 580-30 Nagaura, Sodegaura-City, Chiba 299-0265, Japan

Division of Material Sciences, Graduate School of Natural Science & Technology, Kanazawa University, Kakuma-Machi, Kanazawa-City, Ishikawa 920-1192, Japan

Research & Development Division, Prime Polymer Company, Limited, 580-30 Nagaura, Sodegaura-City, Chiba 299-0265, Japan===Search for more papers by this author
Yasuhiko Otsuki

Yasuhiko Otsuki

Research & Development Division, Prime Polymer Company, Limited, 580-30 Nagaura, Sodegaura-City, Chiba 299-0265, Japan

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Hiroaki Kanno

Hiroaki Kanno

Analysis Research Laboratories, Mitsui Chemical Analysis & Consulting Service Incorporated, 580-30 Nagaura, Sodegaura-City, Chiba 299-0265, Japan

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Yasuhiro Hanamoto

Yasuhiro Hanamoto

Analysis Research Laboratories, Mitsui Chemical Analysis & Consulting Service Incorporated, 580-30 Nagaura, Sodegaura-City, Chiba 299-0265, Japan

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Toshitaka Kanai

Toshitaka Kanai

Division of Material Sciences, Graduate School of Natural Science & Technology, Kanazawa University, Kakuma-Machi, Kanazawa-City, Ishikawa 920-1192, Japan

Research & Development Laboratory, Idemitsu Kosan Company, Limited, Anasaki-Kaigan, Ichihara-City, Chiba 299-0193, Japan

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First published: 11 October 2010
Citations: 13

Abstract

The relationship between the scratch resistance and the injection molding-induced morphology of polypropylene (PP) was investigated. The crystal structure near the surface was controlled by the mold temperature and the doping of a nucleating agent (NA). Although α- and β-NA were used to improve the scratch resistance of PP that was molded at a mold temperature of 40°C, both of the NAs only slightly affected the scratch resistance due to low crystallinity at the surface. When the mold temperature was increased, the skin layer became thin and a β-form crystal formed. Plastic deformation under the scratch was limited in the frozen layer. Consequently, the thickness of the frozen layer (which had low crystallinity) had the predominant effect on the scratch resistance in comparison to the polymorphism differences. The crystal morphology was analyzed with synchrotron micro-beam wide angle X-ray diffraction and Fourier transform infrared spectroscopy. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011

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