Volume 64, Issue 24 e202503109
Research Article

Redox-Mediated Lithium Recovery From Spent LiFePO4 Stabilizes Ferricyanide Catholyte for Durable Zinc-Ferricyanide Flow Batteries

Junqiang Wang

Junqiang Wang

Institute of Energy Storage Technology, College of Energy and Power Engineering, Changsha University of Science & Technology, Changsha, 410114 China

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Zhexuan Liu

Zhexuan Liu

Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen, 518055 China

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Zhizhao Xu

Zhizhao Xu

Institute of Energy Storage Technology, College of Energy and Power Engineering, Changsha University of Science & Technology, Changsha, 410114 China

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Mei Ding

Corresponding Author

Mei Ding

Institute of Energy Storage Technology, College of Energy and Power Engineering, Changsha University of Science & Technology, Changsha, 410114 China

E-mail: [email protected], [email protected], [email protected]

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Bo Lu

Bo Lu

Institute of Energy Storage Technology, College of Energy and Power Engineering, Changsha University of Science & Technology, Changsha, 410114 China

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Chuankun Jia

Corresponding Author

Chuankun Jia

Institute of Energy Storage Technology, College of Energy and Power Engineering, Changsha University of Science & Technology, Changsha, 410114 China

E-mail: [email protected], [email protected], [email protected]

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Guangmin Zhou

Corresponding Author

Guangmin Zhou

Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen, 518055 China

E-mail: [email protected], [email protected], [email protected]

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First published: 07 April 2025

Graphical Abstract

Redox-mediated lithium recovery from spent LiFePO4 batteries enables high-solubility catholytes (up to 1.74 M [Fe(CN)6]4⁻) for ultra-stable alkaline zinc-ferricyanide flow batteries. This dual-function strategy integrates sustainable lithium recycling with advanced energy storage, achieving enhanced cycling stability and energy density.

Abstract

The scarcity of lithium resources and the increasing volume of spent lithium-ion batteries (LIBs) exacerbate the imbalance between lithium supply and demand. The development of efficient recovery strategies of valuable lithium ion (Li+) from spent LIBs and their subsequent utilization presents both significant opportunities and challenges. Here, we propose an innovative approach for Li+ recovery from spent lithium iron phosphate (LiFePO4) batteries (LFPs) and its subsequent utilization in alkaline zinc-ferricyanide flow batteries (AZFFBs). Utilizing a redox-mediated reaction, we achieve exceptional Li+ recovery efficiency from spent LFPs. Furthermore, the recovered Li+ in solution leads to the elevated ionic strength in the electrolyte, enhancing the concentration of [Fe(CN)6]4− to a remarkable level of 1.74 M. Utilizing the above catholyte, an AZFFB cell demonstrates the cycling life extending to 11 000 cycles with a degradation rate as low as 0.00019% per cycle and 0.09% per day at a current density of 120 mA cm−2. This study introduces a straightforward and efficient protocol that eliminates additional intermediate processes, achieving effective Li+ recovery from spent LFPs and subsequent utilization in flow batteries. The resulting AZFFB exhibits high energy density and long lifespan, positioning it as a promising candidate for large-scale energy storage solutions.

Conflict of Interests

The authors declare no conflict of interest.

Data Availability Statement

The data that support the findings of this study are available from the corresponding author upon reasonable request.

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