Volume 45, Issue 20 2400414
Research Article

Lignin-Based Carbon Fiber/Epoxy Resin Biocomposites with Excellent Fire Resistance and Mechanical Properties

Benhui Sun

Benhui Sun

College of Chemistry, Northeast Normal University, 5268 Renmin Street, Changchun, 130024 P. R. China

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Yuhan Liu

Yuhan Liu

College of Chemistry, Northeast Normal University, 5268 Renmin Street, Changchun, 130024 P. R. China

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Jingwei Li

Jingwei Li

Nuclear and Radiation Safety Center, Ministry of Ecology and Environment, No. 9 Zhixing East Road, Fangshan, Beijing, 102400 P. R. China

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Chengzhe Liu

Chengzhe Liu

College of Chemistry, Northeast Normal University, 5268 Renmin Street, Changchun, 130024 P. R. China

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Zechi Liu

Zechi Liu

College of Chemistry, Northeast Normal University, 5268 Renmin Street, Changchun, 130024 P. R. China

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Xiaojie Zhao

Xiaojie Zhao

College of Chemistry, Northeast Normal University, 5268 Renmin Street, Changchun, 130024 P. R. China

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Baijun Liu

Baijun Liu

College of Chemistry, Jilin University, 2699 Qianjin Street, Changchun, 130012 P. R. China

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Wei Hu

Corresponding Author

Wei Hu

College of Chemistry, Northeast Normal University, 5268 Renmin Street, Changchun, 130024 P. R. China

E-mail: [email protected]; [email protected]

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Xiaobo Liu

Corresponding Author

Xiaobo Liu

Changyuan Electronics (Dongguan) Co., Ltd., Baopi Industrial District, Fumin Industrial Park 2# Dalang, Dongguan, 523770 P. R. China

E-mail: [email protected]; [email protected]

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First published: 22 July 2024
Citations: 3

Abstract

Carbon fiber (CF)-reinforced epoxy resin (EP) composites are lightweight materials with excellent comprehensive performance. However, the flammability of EP and the poor interfacial bonding between CF and EP are two key disadvantages that limit their further applications. Here, a kind of water-soluble lignin-based CF sizing agent (ELBEDK) is prepared through hydrophilic modification of enzymatic lignin, which can significantly enhance the interfacial interaction between CF and EP. Additionally, a highly efficient intumescent flame retardant (LMA) is prepared. The EP, enzymatic lignin, LMA and CF sized ELBEDK are compounded to obtain the fire-safety CF reinforced composites (SCF/FEP/L). The flame retardancy of SCF/FEP/L with 7% LMA (SCF/FEP7) reached V-0 rating. Moreover, SCF/FEP/L with 7% LMA and 15% lignin (SCF/FEP7/L15) present an limiting oxygen index (LOI)of 30.2% and V-0 of UL-94. Specifically, the total smoke production and the heat release rate are 47.8% and 46.81% lower than that of SCF/EP, respectively, indicating the improved smoke suppression and flame retardancy. The IFSS and flexural strength of SCF/FEP7/L15 are improved to be 59.4 MPa and 511.1 MPa, respectively. This study presents a simple approach to fabricate low-cost high performance lignin-based flame retardant CF/EP biocomposites with wide application potential.

Conflict of Interest

The authors declare no conflict of interest.

Data Availability Statement

The data that support the findings of this study are available from the corresponding author upon reasonable request.

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