Chapter 4

From 3D Printing to 4D Printing

Adding Time Dimension

Bijaya Bikram Samal

Bijaya Bikram Samal

Advanced Technology Development Centre, Indian Institute of Technology, Kharagpur, West Bengal, India

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Debadutta Mishra

Debadutta Mishra

Department of Production Engineering, Veer Surendra Sai University of Technology, Burla, Sambalpur, Odisha, India

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Marwan Nafea

Marwan Nafea

Department of Electrical and Electronic Engineering, Faculty of Science and Engineering, University of Nottingham Malaysia, Semenyih, Selangor, Malaysia

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Anita Jena

Anita Jena

Advanced Technology Development Centre, Indian Institute of Technology, Kharagpur, West Bengal, India

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Shailendra Kumar Varshney

Shailendra Kumar Varshney

Department of Electronics and Electrical Communication, Indian Institute of Technology, Kharagpur, West Bengal, India

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Cheruvu Siva Kumar

Cheruvu Siva Kumar

Department of Mechanical Engineering, Indian Institute of Technology, Kharagpur, West Bengal, India

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First published: 21 May 2025

Summary

The field of additive manufacturing has evolved significantly from traditional 3D printing to the emerging domain of 4D printing, where time becomes a critical functional dimension. This paper explores the transition from 3D to 4D printing, focusing on the incorporation of dynamic behaviors in printed materials that respond to external fillip such as temperature, light, humidity, and magnetic fields. It highlights the historical development of 4D printing, driven by advancements in smart materials such as shape memory polymers, hydrogels, and liquid crystal elastomers. The study identifies key challenges in this transition, including material limitations, scalability issues, and regulatory concerns. Despite these obstacles, 4D printing holds immense potential, particularly in sectors like aerospace, healthcare, and architecture, where adaptable and self-transforming materials can unlock unprecedented functionality. The paper also examines future trends, such as the development of multi-functional materials, the integration of artificial intelligence, and the expansion of 4D printing applications in biomedicine and sustainable manufacturing. As research continues, 4D printing is poised to transform the manufacturing industry by enabling the development of intelligent, programmable structures capable of dynamically adapting to changing environments.

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