Volume 9, Issue 4 2401527
Research Article

Heterogeneity During the Formation of Waterborne Barrier Coating Revealed by Cryogenic Transmission Electron Microscopy

Haiqin Du

Haiqin Du

State Key Laboratory of Molecular Engineering of Polymers and Department of Macromolecular Science of Fudan University, Shanghai, 201203 China

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Yifan Xu

Yifan Xu

Dow Chemical Pacific (Singapore) Private Limited, Singapore, 138628 Singapore

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Qiangqiang Yan

Qiangqiang Yan

The Dow Chemical Company, Shanghai, 201203 China

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Zhongqi Liu

Zhongqi Liu

State Key Laboratory of Molecular Engineering of Polymers and Department of Macromolecular Science of Fudan University, Shanghai, 201203 China

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Ray Drumright

Ray Drumright

The Dow Chemical Company, Midland, 48640 USA

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Chen Zheng

Chen Zheng

The Dow Chemical Company, Shanghai, 201203 China

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Zheng Zhang

Zheng Zhang

The Dow Chemical Company, Shanghai, 201203 China

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Amy Song

Amy Song

The Dow Chemical Company, Shanghai, 201203 China

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Pilan Zhang

Pilan Zhang

State Key Laboratory of Molecular Engineering of Polymers and Department of Macromolecular Science of Fudan University, Shanghai, 201203 China

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Shiwen Cui

Shiwen Cui

State Key Laboratory of Molecular Engineering of Polymers and Department of Macromolecular Science of Fudan University, Shanghai, 201203 China

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Guangrong Zhou

Guangrong Zhou

State Key Laboratory of Molecular Engineering of Polymers and Department of Macromolecular Science of Fudan University, Shanghai, 201203 China

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Zhihong Nie

Zhihong Nie

State Key Laboratory of Molecular Engineering of Polymers and Department of Macromolecular Science of Fudan University, Shanghai, 201203 China

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Yifei Xu

Corresponding Author

Yifei Xu

State Key Laboratory of Molecular Engineering of Polymers and Department of Macromolecular Science of Fudan University, Shanghai, 201203 China

E-mail: [email protected]

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First published: 23 December 2024
Citations: 1

Abstract

Imaging the film formation process of waterborne barrier coatings in situ with nanoscopic resolution is very challenging, which limits the understanding of the underlying mechanisms and rational design of the materials. Here this challenge is tackled using in situ cryogenic transmission electron microscopy (cryoTEM) in combination with electron tomography (cryoET), which allows 3D imaging of the process with <1 nm resolution. By monitoring the film formation process of poly(ethylene-co-methacrylic acid) (EMAA) ionomer dispersion, onion-like nano-aggregates are captured. These aggregates can be removed by weakening the interactions between EMAA particles via adding amino alcohol coalescing agents or increasing the EMAA neutralization degree, which improves the barrier property of the coating simultaneously, indicating the importance of these heterogeneities to the material performance. The study benefits a better understanding of the formation kinetics of waterborne coatings, and demonstrates cryoTEM as an efficient method for studying the film formation process in situ.

Conflict of Interest

The authors declare no conflict of interest.

Data Availability Statement

The data that support the findings of this study are available in the Supporting Information of this article.

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