Microfluidic fabrication of polysiloxane/dimethyl methylphosphonate flame-retardant microcapsule and its application in silicone foams
Fu-Ru Kang
School of Safety Science and Engineering, Xi'an University of Science and Technology, Xi'an, 710054 PR China
Shaanxi Key Laboratory of Prevention and Control of Coal Fire, Xi'an University of Science and Technology, Xi'an, 710054 PR China
Search for more papers by this authorCorresponding Author
Jun Deng
School of Safety Science and Engineering, Xi'an University of Science and Technology, Xi'an, 710054 PR China
Shaanxi Key Laboratory of Prevention and Control of Coal Fire, Xi'an University of Science and Technology, Xi'an, 710054 PR China
Correspondence
Jun Deng, School of Safety Science and Engineering; Shaanxi Key Laboratory of Prevention and Control of Coal Fire, Xi'an University of Science and Technology, Xi'an 710054, PR China.
Email: [email protected]
Dong-Sheng Jiao, Department of Thermal Science and Energy Engineering, University of Science and Technology of China, Hefei 230027, PR China.
Email: [email protected]
Search for more papers by this authorCorresponding Author
Dong-Sheng Jiao
Department of Thermal Science and Energy Engineering, University of Science and Technology of China, Hefei, 230027 PR China
Correspondence
Jun Deng, School of Safety Science and Engineering; Shaanxi Key Laboratory of Prevention and Control of Coal Fire, Xi'an University of Science and Technology, Xi'an 710054, PR China.
Email: [email protected]
Dong-Sheng Jiao, Department of Thermal Science and Energy Engineering, University of Science and Technology of China, Hefei 230027, PR China.
Email: [email protected]
Search for more papers by this authorLi-Qun He
Department of Thermal Science and Energy Engineering, University of Science and Technology of China, Hefei, 230027 PR China
Search for more papers by this authorWei-Feng Wang
School of Safety Science and Engineering, Xi'an University of Science and Technology, Xi'an, 710054 PR China
Shaanxi Key Laboratory of Prevention and Control of Coal Fire, Xi'an University of Science and Technology, Xi'an, 710054 PR China
Search for more papers by this authorZhi-Chao Liu
School of Safety Science and Engineering, Xi'an University of Science and Technology, Xi'an, 710054 PR China
Shaanxi Key Laboratory of Prevention and Control of Coal Fire, Xi'an University of Science and Technology, Xi'an, 710054 PR China
Search for more papers by this authorFu-Ru Kang
School of Safety Science and Engineering, Xi'an University of Science and Technology, Xi'an, 710054 PR China
Shaanxi Key Laboratory of Prevention and Control of Coal Fire, Xi'an University of Science and Technology, Xi'an, 710054 PR China
Search for more papers by this authorCorresponding Author
Jun Deng
School of Safety Science and Engineering, Xi'an University of Science and Technology, Xi'an, 710054 PR China
Shaanxi Key Laboratory of Prevention and Control of Coal Fire, Xi'an University of Science and Technology, Xi'an, 710054 PR China
Correspondence
Jun Deng, School of Safety Science and Engineering; Shaanxi Key Laboratory of Prevention and Control of Coal Fire, Xi'an University of Science and Technology, Xi'an 710054, PR China.
Email: [email protected]
Dong-Sheng Jiao, Department of Thermal Science and Energy Engineering, University of Science and Technology of China, Hefei 230027, PR China.
Email: [email protected]
Search for more papers by this authorCorresponding Author
Dong-Sheng Jiao
Department of Thermal Science and Energy Engineering, University of Science and Technology of China, Hefei, 230027 PR China
Correspondence
Jun Deng, School of Safety Science and Engineering; Shaanxi Key Laboratory of Prevention and Control of Coal Fire, Xi'an University of Science and Technology, Xi'an 710054, PR China.
Email: [email protected]
Dong-Sheng Jiao, Department of Thermal Science and Energy Engineering, University of Science and Technology of China, Hefei 230027, PR China.
Email: [email protected]
Search for more papers by this authorLi-Qun He
Department of Thermal Science and Energy Engineering, University of Science and Technology of China, Hefei, 230027 PR China
Search for more papers by this authorWei-Feng Wang
School of Safety Science and Engineering, Xi'an University of Science and Technology, Xi'an, 710054 PR China
Shaanxi Key Laboratory of Prevention and Control of Coal Fire, Xi'an University of Science and Technology, Xi'an, 710054 PR China
Search for more papers by this authorZhi-Chao Liu
School of Safety Science and Engineering, Xi'an University of Science and Technology, Xi'an, 710054 PR China
Shaanxi Key Laboratory of Prevention and Control of Coal Fire, Xi'an University of Science and Technology, Xi'an, 710054 PR China
Search for more papers by this authorAbstract
A novel and versatile route for fabricating flame-retardant microcapsules via microfluidics technology is reported. The flame-retardant microcapsules were prepared with a dimethyl methylphosphonate (DMMP) core and an ultraviolet-curable (UV-curable) polysiloxane shell. Furthermore, a UV-curable polysiloxane was synthesized. The synthesis mechanism of UV-curable polysiloxane and the curing mechanism of flame-retardant microcapsules were analyzed. To verify that DMMP was encapsulated in the microcapsules, X-ray fluorescence was used before and after microencapsulation. The resulting microcapsules were well monodispersed and exhibited a good spherical shape with a smooth surface. In addition, the size of the microcapsules decreased dramatically with an increasing flow-rate ratio of the middle-/inner-phase or outer-phase flow rate. The thermal stability of the microcapsules was worse than shell materials but superior to DMMP. Silicone foams (SiFs) with microcapsules prepared using a dehydrogenation method achieved a relatively higher limiting oxygen-index value than the pure SiF, which indicated that the microcapsules could enhance the flame retardation of SiFs effectively. Because of the polysiloxane shell, the microcapsules had good compatibility with SiFs, and the influence of microcapsules on the mechanical properties of SiFs was unremarkable.
Supporting Information
Filename | Description |
---|---|
pta4560-sup-0001-VideoS1.mp4MPEG-4 video, 9.7 MB |
Video S1. Fabrication of flame-retardant microcapsule |
Please note: The publisher is not responsible for the content or functionality of any supporting information supplied by the authors. Any queries (other than missing content) should be directed to the corresponding author for the article.
REFERENCES
- 1Kim ES, Kim HS, Jung SH, Yoon JS. Adhesion properties and thermal degradation of silicone rubber. J Appl Polym Sci. 2007; 103(5): 2782-2787.
- 2Chen X, Song W, Liu J, Jiao C, Qian Y. Synergistic flame-retardant effects between aluminum hypophosphite and expandable graphite in silicone rubber composites. J Therm Anal Calorim. 2015; 120(3): 1819-1826.
- 3Aldridge D. Silicone foam pad for a firefighting garment. U.S. Patent 6,049.906.2000.
- 4Wang X, Dou W. Preparation of graphite oxide (GO) and the thermal stability of silicone rubber/GO nanocomposites. Thermochim Acta. 2012; 529: 25-28.
- 5Harper JR. Method for preparing flame resistant polysiloxane foams and foams prepared thereby. US Patent 4,433,069.1984.
- 6Carlisle DA, Waybright RS, Guillen B. Molded silicone foam implant and method for making. U.S. Patent 5,658,330.1997.
- 7Verdejo R, Barroso-Bujans F, Rodriguez-Perez MA, de Saja JA, Lopez-Manchado MA. Functionalized graphene sheet filled silicone foam nanocomposites. J Mater Chem. 2008; 18(19): 2221-2226.
- 8Chruściel JJ, Leśniak E. Preparation of flexible, self-extinguishing silicone foams. J Appl Polym Sci. 2010; 119(3): 1696-1703.
- 9Deng SB, Liao W, Yang JC, Cao ZJ, Wang YZ. Flame-retardant and smoke-suppressed silicone foams with chitosan-based nanocoatings. Ind Eng Chem Res. 2016; 55(27): 7239-7248.
- 10Nicholson WR, Rapson LJ, Shephard KL. Flame retardant silicone foams. U.S. Patent 6,084,002, 2000.
- 11Estevinho BN, Lopes AR, Sousa V, Rocha F, Nunes OC. Microencapsulation of gulosibacter molinativorax ON4T cells by a spray-drying process using different biopolymers. J Hazard Mater. 2017; 338: 85-92.
- 12Zhang B, Jiang Y, Han J. The core-double-shell microcapsules flame retardant: synthesis and its application for polyvinyl chloride composites. J Phys Chem Solid. 2017; 111: 391-402.
- 13Bouvet N, Linteris GT, Babushok VI, Takahashi F, Katta VR, Krämer RA. A comparison of the gas-phase fire retardant action of DMMP and Br2 in co-flow diffusion flame extinguishment. Combust Flame. 2016; 169: 340-348.
- 14Bouvet N, Linteris GT, Babushok VI, Takahashi F, Katta VR. Experimental and numerical investigation of the gas-phase effectiveness of phosphorus compounds. Fire Mater. 2015; 40(5): 683-696.
- 15Zhong HF, Wei P, Jiang PK, Wu D, Wang GL. Synthesis and characteristics of a novel silicon-containing flame retardant and its application in poly[2,2-propane- (bisphenol) carbonateJ/acrylonitrile butadiene styrene]. J Polym Sci Pol Physics. 2010; 45(13): 1542-1551.
- 16Zhang LL, Liu AH, Zeng XR. Flame-retardant epoxy resin from a caged bicyclic phosphate quadridentate silicon complex. J Appl Polym Sci. 2010; 111(1): 168-174.
- 17Cho J-S, Kwon A, Cho C-G. Microencapsulation of octadecane as a phase-change material by interfacial polymerization in an emulsion system. Colloid Polym Sci. 2002; 280(3): 260-266.
- 18Brown EN, Kessler MR, Sottos NR, White SR. In situ poly (urea-formaldehyde) microencapsulation of dicyclopentadiene. J Microencapsul. 2003; 20(6): 719-730.
- 19Arshady R. Microspheres and microcapsules, a survey of manufacturing techniques. Part 2: coacervation. Polym Eng Sci. 1990; 30(15): 905-914.
- 20Freitas S, Merkle HP, Gander B. Microencapsulation by solvent extraction/evaporation: reviewing the state of the art of microsphere preparation process technology. J Control Release. 2005; 102(2): 313-332.
- 21Gharsallaoui A, Roudaut G, Chambin O, Voille A, Saurel R. Applications of spray-drying in microencapsulation of food ingredients: an overview. Food Res Int. 2007; 40(9): 1107-1121.
- 22Nie ZH, Xu SQ, Seo M, Lewis PC, Kumacheva E. Polymer particles with various shapes and morphologies produced in continuous microfluidic reactors. J Am Chem Soc. 2005; 127(22): 8058-8063.
- 23Shah RK, Shum HC, Rowat AC, et al. Designer emulsions using microfluidics. Mater Today. 2008; 11(4): 18-27.
- 24Loscertales IG, Barrero A, Guerrero I, Cortijo R, Marquez M, GananCalvo AM. Micro/ nano encapsutation via electrified coaxial liquid jets. Science. 2002; 295(5560): 1695-1698.
- 25Wang B, Sun SF, Chen Y, et al. Inertial particle focusing and spacing control in microfluidic devices. Microfluid Nanofluidic. 2018; 22(3): 25-37.
- 26Utada AS, Chu LY, Fernandez-Nieves A, Link DR, Holtze C, Weitz DA. Dripping, jetting, drops, and wetting: the magic of microfluidics. Mrs Bull. 2007; 32(9): 702-708.
- 27Utada AS, Lorenceau E, Link DR, Kaplan PD, Stone HA, Weitz DA. Monodisperse double emulsions generated from a microcapillary device. Science. 2005; 308(5721): 537-541.
- 28Oh HJ, Kim SH, Baek JY, Seong GH, Lee SH. Hydrodynamic micro-encapsulation of aqueous fluids and cells via 'on the fly' photopolymerization. J Micromech Microeng. 2006; 16(2): 285-291.
- 29Quevedo E, Steinbacher J, McQuade DT. Interfacial polymerization within a simplified microfluidic device: capturing capsules. J Am Chem Soc. 2005; 127(30): 10498-10499.
- 30Takeuchi S, Garstecki P, Weibel DB, Whitesides GM. An axisymmetric flow-focusing microfluidic device. Adv Mater. 2005; 17(8): 1067-1072.
- 31Wang J, Ml J, Gong YX, et al. Continuous fabrication of 3D hierarchical microcapsules with controllable metal covered nanoparticle arrays using droplet microfluidics for localized surface plasmon resonance. Lab Chip. 2017; 17(10): 1970-1979.
- 32Luo ZX, Zhao G, Panhwar F, Akbar MF, Shu ZQ. Well-designed microcapsules fabricated using droplet-based microfluidic technique for controlled drug release. J Drug Deliv Sci Tec. 2017; 39: 379-384.
- 33Kaufman G, Montejo KA, Michaut A, Majewski PW, Osuji CO. Photoresponsive and magnetoresponsive graphene oxide microcapsules fabricated by droplet microfluidics. ACS Appl Mater Interfaces. 2017; 9(50): 44192-44198.
- 34Amato DV, Lee H, Werner JG, Weitz DA, Patton DL. Functional microcapsules via thiol−ene photopolymerization in droplet-based microfluidics. ACS Appl Mater Interfaces. 2017; 9(4): 3288-3293.
- 35Ekanem EE, Zhang Z, Vladisavljević GT. Facile microfluidic production of composite polymer core-shell microcapsules and crescent-shaped microparticles. J Colloid Interface Sci. 2017; 498: 387-394.
- 36Bertin EP. Principles and practice of X-ray specrometric analysis. 2nd ed. New York: Plenum Press; 1975.
- 37Janssens K, Vincze L, Rubio J, Adams F. Microscopic X-ray fluorescence analysis. J Anal Atom Spectrom. 1994; 9(3): 151-157.
- 38Kim JW, Utada AS, Fernandez-Nieves A, Hu ZB, Weitz DA. Fabrication of monodisperse gel shells and functional microgels in microfluidic devices. Angew Chem Int Ed. 2010; 119(11): 1851-1854.
10.1002/ange.200604206 Google Scholar
- 39Zhang H, Tumarkin E, Peerani R, et al. Microfluidic production of biopolymer microcapsules with controlled morphology. J Am Chem Soc. 2006; 128(37): 12205-12210.
- 40Liu K, Ding HJ, Liu J, Chen Y, Zhao XZ. Shape-controlled production of biodegradable calcium alginate gel microparticles using a novel microfluidic device. Langmuir. 2006; 22(22): 9453-9457.
- 41Huang KS, Liu MK, Wu CH, Yen YT, Lin YC. Calcium alginate microcapsule generation on a microfluidic system fabricated using the optical disk process. J Micromech Microeng. 2007; 17(8): 1428-1434.
- 42Xu JH, Li SW, Tan J, Wang YJ, Luo GS. Controllable preparation of monodisperse O/W and W/O emulsions in the aame microfluidic device. Langmuir. 2006; 22(19): 7943-7946.
- 43Yang CY, Tsay SY, Tsiang RC-C. An enhanced process for encapsulating aspirin in ethyl cellulose microcapsules by solvent evaporation in an O/W emulsion. J Microencapsul. 2000; 17(3): 269-277.
- 44Soppimath KS, Aminabhavi TM. Ethyl acetate as a dispersing solvent in the production of poly (DL-lactide-co-glycolide) microspheres: effect of process parameters and polymer type. J Microencapsul. 2002; 19(3): 281-292.
- 45Guyot M, Fawaz F. Nifedipine loaded-polymeric microspheres: preparation and physical characteristics. Int J Pharm. 1998; 175(1): 61-74.
- 46Cheng WM, Hu XM, Xie J, Zhao YY. An intelligent gel designed to control the spontaneous combustion of coal: fire prevention and extinguishing properties. Fuel. 2017; 210: 826-835.
- 47Wang Y, Zhang J. Thermal stabilities of drops of burning thermoplastics under the UL 94 vertical test conditions. J Hazard Mater. 2013; 246: 103-109.
- 48Tang Q, Wang B, Shi Y, Song L, Hu Y. Microencapsulated ammonium polyphosphate with glycidyl methacrylate shell: application to flame retardant epoxy resin. Ind Eng Chem Res. 2013; 52(16): 5640-5647.
- 49Maclaury M. Influence of platinum fillers and cure on the flammability of peroxide cured silicone-rubber. J Fire Flam. 1979; 10(3): 175-198.
- 50Fujiki H, Ikeno M, Hara H, Satoh K. Flame retardant silicone compositions. U.S. Patent 5,516,838.1996.