Intergranular pitting corrosion of CoCrMo biomedical implant alloy
Pooja Panigrahi
Department of Materials Science and Engineering, Northwestern University, Evanston, Illinois
Search for more papers by this authorYifeng Liao
Department of Materials Science and Engineering, Northwestern University, Evanston, Illinois
Search for more papers by this authorMathew T. Mathew
Department of Orthopedic Surgery, Rush University Medical Center, Chicago, Illinois
Search for more papers by this authorAlfons Fischer
Department of Orthopedic Surgery, Rush University Medical Center, Chicago, Illinois
Search for more papers by this authorMarkus A. Wimmer
Department of Orthopedic Surgery, Rush University Medical Center, Chicago, Illinois
Search for more papers by this authorJoshua J. Jacobs
Department of Orthopedic Surgery, Rush University Medical Center, Chicago, Illinois
Search for more papers by this authorLaurence D. Marks
Department of Materials Science and Engineering, Northwestern University, Evanston, Illinois
Search for more papers by this authorPooja Panigrahi
Department of Materials Science and Engineering, Northwestern University, Evanston, Illinois
Search for more papers by this authorYifeng Liao
Department of Materials Science and Engineering, Northwestern University, Evanston, Illinois
Search for more papers by this authorMathew T. Mathew
Department of Orthopedic Surgery, Rush University Medical Center, Chicago, Illinois
Search for more papers by this authorAlfons Fischer
Department of Orthopedic Surgery, Rush University Medical Center, Chicago, Illinois
Search for more papers by this authorMarkus A. Wimmer
Department of Orthopedic Surgery, Rush University Medical Center, Chicago, Illinois
Search for more papers by this authorJoshua J. Jacobs
Department of Orthopedic Surgery, Rush University Medical Center, Chicago, Illinois
Search for more papers by this authorLaurence D. Marks
Department of Materials Science and Engineering, Northwestern University, Evanston, Illinois
Search for more papers by this authorAbstract
CoCrMo samples of varying microstructure and carbon content were electrochemically corroded in vitro and examined by scanning electron microscopy and electron backscatter diffraction techniques. The rate of corrosion was minimized (80% reduction from icorr = 1396 nA/cm2 to icorr = 276 nA/cm2) in high-carbon CoCrMo alloys which displayed a coarser grain structure and partially dissolved second phases, achieved by solution annealing at higher temperatures for longer periods of time. The mechanism of degradation was intergranular pitting corrosion, localized at phase boundaries and grain boundaries of high energy (high-angle and low lattice coincidence, Σ11 or higher); grain boundaries of lower energy did not appear to corrode. This suggests the possibility of grain boundary engineering to improve the performance of metal implant devices. © 2013 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 102B: 850–859, 2014.
REFERENCES
- 1Kurtz S, Ong K, Lau E, Mowat F, Halpern M. Projections of primary and revision hip and knee arthroplasty in the United States from 2005 to 2030. J Bone Joint Surg 2007; 89: 780–785.
- 2Pramanik S, Agarwal AK, Rai KN. Chronology of total hip joint replacement and materials development. Trends Biomat Artif Organs 2005; 19: 15–26.
- 3Clemow AJT, Daniell BL. Solution treatment behavior of Co–Cr–Mo alloy. J Biomed Mater Res 1979; 13: 265–279.
- 4Gomez M, Mancha H, Salinas A, Rodrigues J, Escobedo J, Castro MR, Mendez M. Relationship between microstructure and ductility of investment cast ASTM F-75 implant alloys. J Biomed Mater Res 1997; 34: 157–163.
10.1002/(SICI)1097-4636(199702)34:2<157::AID-JBM3>3.0.CO;2-P CAS PubMed Web of Science® Google Scholar
- 5Nevelos J, Shelton J, Fisher J. Metallurgical considerations in the wear of metal-on-metal hip bearings. Hip Int 2004; 14: 1–10.
- 6 BD Ratner, AS Hoffman, FJ Schoen, JE Lemons, editors. Biomaterials Science: An Introduction to Materials in Medicine, 2nd ed. Elsevier; 2004.
- 7Saldivar-Garcia A, Lopez H. Microstructural effects on the wear resistance of wrought and as-cast Co–Cr–Mo–C implant alloys. J Biomed Mater Res A 2005; 74A: 269–274.
- 8Hallab N, Merritt K, Jacobs JJ. Metal sensitivity in patients with orthopaedic implants. J Bone Joint Surg 2001; 83: 428436.
- 9Gilbert J, Buckley C, Jacobs JJ. In-vivo corrosion of modular hip-prosthesis components in mixed and similar metal combinations – the effect of crevice, #stress, |motion, and alloy coupling. J Biomed Mater Res 1993; 27: 1533–1544.
- 10Gilbert J, Mali S, Urban RM, Silverton C, Jacobs JJ. In vivo oxide-induced stress corrosion cracking of Ti–6Al–4V in a neck-stem modular taper: Emergent behavior in a new mechanism of in vivo corrosion. J Biomed Mater Res B 2012; 100B: 584–594.
- 11Yan Y, Neville A, Dowson D, Williams S. Tribocorrosion in implants – assessing high carbon and low carbon Co–Cr–Mo alloys by in situ electrochemical measurements. Tribol Int 2006; 39: 1509–1517.
- 12Amstutz HC, Campbell PA, Dorey FJ, Johnson AJ, Skipor AK, Jacobs JJ. Do ion concentrations after metal-on-metal hip resurfacing increase over time?. A prospective study. J Arthroplasty 2013; 28: 695–700.
- 13Merritt K, Brown SA. Distribution of cobalt chromium wear and corrosion products and biologic reactions. Clin Orthop Relat R 1996; 329: S233–S243.
10.1097/00003086-199608001-00020 Google Scholar
- 14Vendittoli PA, Mottard S, Roy AG, Dupont C, Lavigne M. Chromium and cobalt ion release following the Durom high carbon content, forged metal-on-metal surface replacement of the hip. J Bone Joint Surg Br 2007; 89: 441–448.
- 15Witzleb WC, Zeigler J, Krummenauer F, Neumeister V, Guenther KP. Exposure to chromium, cobalt and molybdenum from metal-on-metal total hip replacement and hip resurfacing arthroplasty. Acta Orthop 2006; 77: 697–705.
- 16 Standard specification for wrought cobalt-28–chromium-6–molybdenum alloys for surgical implants (UNS R31537, UNS R31538, and UNS R31539). Volume designation F 1537-08. West Conshohocken, PA: ASTM International; 2008.
- 17Caudillo M, Herrera-Trejo M, Castro MR, Ramirez E, Gonzalez CR, Juarez JI. On carbide dissolution in an as-cast ASTM F-75 alloy. J Biomed Mater Res 2002; 59: 378–385.
- 18Gupta KP. The Co–Cr–Mo (cobalt–chromium-molybdenum) system. J Phase Equilib Diff 2005; 26: 87–92.
- 19Kilner T, Pilliar RM, Weatherly GC, Allibert C. Phase identification and incipient melting in a cast Co–Cr surgical implant alloy. J Biomed Mater Res 1982; 16: 63–79.
- 20Vidal CV, Munoz AI. Study of the adsorption process of bovine serum albumin on passivated surfaces of CoCrMo biomedical alloy. Electrochim Acta 2010; 55: 8445–8452.
- 21Tafel J. Uber die Polarisation bei kathodischer Wasserstoffentwicklung. Z Phys Chem-Stock Ve 1905; 50: 641–712.
- 22Tafel J, Naumann K. Beziehungen zwischen Kathodenpotential und elektrolytischer Reduktionswirkung. Z Phys Chem-Stock Ve 1905; 50: 713–752.
- 23Blunt RT. White light interferometry – a production worthy technique for measuring surface roughness on semiconductor wafers. 2006 April 24–27; Vancouver, British Columbia, Canada. p 59–62.
- 24Brandon DG. The structure of high-angle grain boundaries. Acta Metall 1966; 14: 1479–1484.
- 25Randle V, Engler O. Introduction to Texture Analysis: Macrotexture, Microtexture and Orientation Mapping. CRC Press; 2000.
10.1201/9781482287479 Google Scholar
- 26Rajan K. Thermodynamic assessment of heat treatments for a Co–Cr–Mo alloy. J Mater Sci 1983; 18: 257–264.
- 27Doherty RD, Hughes DA, Humphreys FJ, Jonas JJ, Jensen DJ, Kassner ME, King WE, McNelley TR, McQueen HJ, Rolletti AD. Current issues in recrystallization: a review. Mat Sci Eng A – Struct 1997; 238: 219–274.
- 28Talbot D, Talbot J. Corrosion Science and Technology. Boca Raton, FL: CRC Press LLC; 1998.
- 29Bennett BW, Pickering HW. Effect of grain boundary structure on sensitization and corrosion of stainless steel. Metall Trans A 1987; 18A: 1117–1124.
- 30Kurban M, Erb U, Aust KT. A Grain boundary characterization study of boron segregation and carbide precipitation in alloy 304 austenitic stainless steel. Scripta Mater 2006; 54: 1053–1058.
- 31Miyamoto H, Ikeuchi K, Mimaki T. The role of grain boundary plane orientation on intergranular corrosion of symmetric and asymmetric [1 1 0] tilt grain boundaries in directionally solidified pure copper. Scripta Mater 2004; 50: 1417–1421.
- 32Palumbo G, Aust KT. Structure-dependence of intergranular corrosion in high purity nickel. Acta Metall Mater 1990; 38: 2343–2352.
- 33Yuan Y, Ambat R, Strangwood M, Davenport AJ, Afseth A, Scamans G. Crystallographic effects in intergranular corrosion of an Al–Mg alloy. In: J Sinclair, R Frankenthal, E Kalman, W Plieth, editors. Corrosion and Corrosion Protection. Pennington, NJ: The Electrochemical Proceeding Series; 2001. p 273.
- 34Palumbo G, Aust KT. Solute effects in grain boundary engineering. Can Metall Quart 1995; 34: 165–173.
- 35Gilbert J, Buckley C, Jacobs JJ, Bertin K, Zernich M. Intergranular corrosion-fatigue failure of cobalt-alloy femoral stems. A failure analysis of two implants. J Bone Joint Surg Am 1994; 76: 110–115.
- 36Kop A, Swarts E. Corrosion of a hip stem with a modular neck taper junction: A retrieval study of 16 cases. J Arthroplasty 2009; 24: 1019–1023.
- 37Devine TM, Wulff J. Cast vs. wrought cobalt–chromium surgical implant alloys. J Biomed Mater Res 1975; 9: 151–167.
- 38Sato Y, Nomura N, Fukinuma S, Chiba A. Microstructure and mechanical properties of hot-pressed Co–Cr–Mo alloy compacts. Adv Mat Res 2007; 26–28: 769–772.
- 39Buscher R, Fischer A. The pathways of dynamic recrystallization in all-metal hip joints. Wear 2005; 259: 887–897.
- 40Pourzal R, Theissmann R, Williams S, Gleising B, Fisher J, Fischer A. Subsurface changes of a MoM hip implant under different contact zones. J Mech Behav Biomed Mater 2009; 2: 186–191.
- 41Schlegel S, Hopkins S, Frary M. Effect of grain boundary engineering on microstructural stability during annealing. Scripta Mater 2009; 61: 88–91.