Volume 142, Issue 4 e56396
RESEARCH ARTICLE

Study on foaming behavior of block copolymer/inorganic particles co-construction of toughened epoxy resin foams

Taineng Zhou

Taineng Zhou

School of Materials and Energy Engineering, Guizhou Institute of Technology, Guiyang, P. R. China

National Engineering Research Center for Compounding and Modification of Polymeric Materials, Guiyang, P. R. China

Contribution: Data curation (supporting), Formal analysis (supporting), Writing - original draft (supporting)

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Caili Yu

Caili Yu

Guizhou Yong Hong Aviation Machinery Co.Ltd, Guiyang, China

Contribution: Formal analysis (equal), Supervision (supporting)

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Le Yang

Le Yang

School of Materials and Energy Engineering, Guizhou Institute of Technology, Guiyang, P. R. China

Contribution: Funding acquisition (supporting), Visualization (supporting)

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Wei Liu

Wei Liu

School of Materials and Energy Engineering, Guizhou Institute of Technology, Guiyang, P. R. China

Contribution: Funding acquisition (supporting), Visualization (supporting)

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Tuanhui Jiang

Tuanhui Jiang

National Engineering Research Center for Compounding and Modification of Polymeric Materials, Guiyang, P. R. China

Contribution: Formal analysis (supporting), Methodology (supporting)

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Xiangbu Zeng

Xiangbu Zeng

National Engineering Research Center for Compounding and Modification of Polymeric Materials, Guiyang, P. R. China

Contribution: Formal analysis (supporting), Methodology (supporting)

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Kuanchun Shen

Kuanchun Shen

Guizhou Yong Hong Aviation Machinery Co.Ltd, Guiyang, China

Contribution: Conceptualization (supporting)

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Bo Jin

Bo Jin

Guizhou Honglin Aero Engine Control Technology Co.Ltd, Guiyang, China

Contribution: Conceptualization (supporting)

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Chun Zhang

Corresponding Author

Chun Zhang

School of Materials and Energy Engineering, Guizhou Institute of Technology, Guiyang, P. R. China

Correspondence

Chun Zhang, School of Materials and Energy Engineering, Guizhou Institute of Technology, Guiyang 550003, Guizhou, P. R. China.

Email: [email protected]

Li He, National Engineering Research Center for Compounding and Modification of Polymeric Materials, Guiyang 550022, Guizhou, P. R. China.

Email: [email protected]

Contribution: Conceptualization (supporting), Writing - review & editing (supporting)

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Li He

Corresponding Author

Li He

National Engineering Research Center for Compounding and Modification of Polymeric Materials, Guiyang, P. R. China

Correspondence

Chun Zhang, School of Materials and Energy Engineering, Guizhou Institute of Technology, Guiyang 550003, Guizhou, P. R. China.

Email: [email protected]

Li He, National Engineering Research Center for Compounding and Modification of Polymeric Materials, Guiyang 550022, Guizhou, P. R. China.

Email: [email protected]

Contribution: Conceptualization (supporting), Visualization (supporting), Writing - review & editing (supporting)

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First published: 20 October 2024
Citations: 1

Abstract

Low toughness and brittleness limit its application range of thermosetting epoxy resin (EP) based foams. In current research, inorganic particles are commonly utilized as heterogeneous nucleating agents to enhance foaming quality and EP toughness. However, the increasing inorganic particle content usually leads to particle agglomeration, which negatively impacts foaming quality and reduces EP performance. Block copolymers, which appear as liquid to effectively mitigate agglomeration, are employed as toughening materials for EP. In this study, a small number of modified calcium silicate particles (MCS) were used as anchor points to induce the distribution of block copolymers (P-F68) to improve EP toughness and effectively enhance cell nucleation, thus, EP/MCS/P-F68 foams performance was improved. The research results showed that EP foams obtained excellent cell structure and very small foam density (0.256 g/cm3) at the P-F68 content of 10 wt%. The continuous increase of P-F68 content would lead to the thickening of cell wall and the increase of cell size. Simultaneously, the core-shell structure formed by P-F68 in EP effectively enhanced the toughness of EP foams and mitigated its brittleness, offering crucial theoretical guidance for toughening and regulating the cell structure of EP foams.

DATA AVAILABILITY STATEMENT

The data that support the findings of this study are available from the corresponding author upon reasonable request.

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