Secondary orientation effects on the low cycle fatigue behaviors of rectangular-sectional Ni-based single crystal superalloys at medium and high temperatures
Shao-Shi Rui
State Key Laboratory of Nonlinear Mechanics (LNM), Institute of Mechanics, Chinese Academy of Sciences, Beijing, China
Search for more papers by this authorZhiwu He
Anker Innovations Technology Co., Ltd., Shenzhen, Guangdong, China
Search for more papers by this authorYiyun Guo
State Key Laboratory of Nonlinear Mechanics (LNM), Institute of Mechanics, Chinese Academy of Sciences, Beijing, China
School of Engineering Science, University of Chinese Academy of Sciences, Beijing, China
Search for more papers by this authorYue Su
School of Power and Energy, Northwestern Polytechnical University, Xi'an, Shaanxi, China
Search for more papers by this authorQi-Nan Han
College of Energy and Power Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, Jiangsu, China
Search for more papers by this authorCorresponding Author
Xianfeng Ma
Sino-French Institute of Nuclear Engineering and Technology, Sun Yat-Sen University, Zhuhai, Guangdong, China
Correspondence
Prof. Xianfeng Ma, Sino-French Institute of Nuclear Engineering and Technology, Sun Yat-Sen University, Zhuhai, Guangdong 519082, China.
Email: [email protected]
Prof. Hui-Ji Shi, Room N-513, Mong Man Wai Building of Science and Technology, Tsinghua University, Beijing 100084, China.
Email: [email protected]
Search for more papers by this authorCorresponding Author
Hui-Ji Shi
Applied Mechanics Laboratory (AML), School of Aerospace Engineering, Tsinghua University, Beijing, China
Correspondence
Prof. Xianfeng Ma, Sino-French Institute of Nuclear Engineering and Technology, Sun Yat-Sen University, Zhuhai, Guangdong 519082, China.
Email: [email protected]
Prof. Hui-Ji Shi, Room N-513, Mong Man Wai Building of Science and Technology, Tsinghua University, Beijing 100084, China.
Email: [email protected]
Search for more papers by this authorShao-Shi Rui
State Key Laboratory of Nonlinear Mechanics (LNM), Institute of Mechanics, Chinese Academy of Sciences, Beijing, China
Search for more papers by this authorZhiwu He
Anker Innovations Technology Co., Ltd., Shenzhen, Guangdong, China
Search for more papers by this authorYiyun Guo
State Key Laboratory of Nonlinear Mechanics (LNM), Institute of Mechanics, Chinese Academy of Sciences, Beijing, China
School of Engineering Science, University of Chinese Academy of Sciences, Beijing, China
Search for more papers by this authorYue Su
School of Power and Energy, Northwestern Polytechnical University, Xi'an, Shaanxi, China
Search for more papers by this authorQi-Nan Han
College of Energy and Power Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, Jiangsu, China
Search for more papers by this authorCorresponding Author
Xianfeng Ma
Sino-French Institute of Nuclear Engineering and Technology, Sun Yat-Sen University, Zhuhai, Guangdong, China
Correspondence
Prof. Xianfeng Ma, Sino-French Institute of Nuclear Engineering and Technology, Sun Yat-Sen University, Zhuhai, Guangdong 519082, China.
Email: [email protected]
Prof. Hui-Ji Shi, Room N-513, Mong Man Wai Building of Science and Technology, Tsinghua University, Beijing 100084, China.
Email: [email protected]
Search for more papers by this authorCorresponding Author
Hui-Ji Shi
Applied Mechanics Laboratory (AML), School of Aerospace Engineering, Tsinghua University, Beijing, China
Correspondence
Prof. Xianfeng Ma, Sino-French Institute of Nuclear Engineering and Technology, Sun Yat-Sen University, Zhuhai, Guangdong 519082, China.
Email: [email protected]
Prof. Hui-Ji Shi, Room N-513, Mong Man Wai Building of Science and Technology, Tsinghua University, Beijing 100084, China.
Email: [email protected]
Search for more papers by this authorAbstract
Turbine blades made of Ni-based single crystal superalloys (NBSXs) have long-strip shaped cross sections and rectangular-sectional structures, where the secondary orientation produces potential effects even the primary orientation is fixed at [001]. Low cycle fatigue behaviors between [010] and [110] transversely oriented rectangular-sectional NBSX specimens were compared. Obvious differences existed under 600°C but disappeared under 850°C, with the deformation mechanism and fracture mode transitions. Secondary orientation effects on stress asymmetry and fatigue life cannot be described by the conventional LCP model and critical plane method but were well explained by dislocation path length-dependent back-stress model and A.N. May's random slip model.
Highlights
- Secondary orientation effects on rectangular-sectional NBSXs under 600°C are more obvious than those under 850°C;
- [110] case shows higher stress asymmetry and longer fatigue life than [010] case under 600°C;
- The secondary orientation effect on stress asymmetry is attributed to the different dislocations paths;
- The secondary orientation effect on fatigue life is attributed to the different dislocations intrusions' depths.
Open Research
DATA AVAILABILITY STATEMENT
The experimental data required to reproduce findings of this study cannot be shared online at this moment due to the time limitations, but are available from the corresponding authors upon request.
REFERENCES
- 1Reed RC. The superalloys: fundamentals and applications. Cambridge University Press; 2008.
- 2Arakere NK, Swanson G. Effect of crystal orientation on Fatigue Failure of Single Crystal Nickel Base Turbine Blade Superalloys. Paper presented at: ASME Turbo Expo 2000: sssPower for Land, Sea, and Air 2000.
- 3Segersäll M, Moverare J, Leidermark D, Simonsson K. Low-cycle fatigue behaviour of a Ni-based single-crystal superalloy. Adv Mat Res. 2014; 891-892: 416-421.
10.4028/www.scientific.net/AMR.891-892.416 Google Scholar
- 4Ezz SS, Pope DP, Paidar V. The tension/compression flow stress asymmetry in Ni3(Al,Nb) single crystals. Acta Metall. 1982; 30(5): 921-926.
- 5Takeuchi S, Kuramoto E. Temperature and orientation dependence of the yield stress in Ni3Ga single crystals. Acta Metall. 1973; 21(4): 415-425.
- 6Pope DP, Ezz SS. Mechanical properties of Ni3AI and nickel-base alloys with high volume fraction of γ'. Int Metal Rev. 1984; 29(1): 136-167.
- 7Jiao F, Bettge D, Österle W, Ziebs J. Tension—compression asymmetry of the (001) single crystal nickel base superalloy SC16 under cyclic loading at elevated temperatures. Acta Mater. 1996; 44(10): 3933-3942.
- 8Miner RV, Gabb TP, Gayda J, Hemker KJ. Orientation and temperature dependence of some mechanical properties of the single-crystal nickel-base superalloy René N4: part III. Tension-compression anisotropy. Metall Trans a. 1986; 17(3): 507-512.
10.1007/BF02643957 Google Scholar
- 9Gabb TP, Gayda J, Miner RV. Orientation and temperature dependence of some mechanical properties of the single-crystal nickel-base superalloy René N4: part II. Low cycle fatigue behavior. Metall Trans a. 1986; 17(3): 497-505.
10.1007/BF02643956 Google Scholar
- 10Shah DM, Duhl DN. Paper presented at: superalloy 1984, American Institute of Mining, Metallurgical and Petroleum Engineers1984; Warrendale, PA, USA.
- 11Qin Q, Bassani JL. Non-schmid yield behavior in single crystals. J Mech Phys Solids. 1992; 40(4): 813-833.
- 12Paidar V, Pope DP, Vitek V. A theory of the anomalous yield behavior in L12 ordered alloys. Acta Metall. 1984; 32(3): 435-448.
- 13Nabarro FRN. Extended dislocations and the schmid law of resolved shear stress. Philos Mag a. 1966; 14(130): 861-866.
- 14Ma X, Shi H, Gu J, Wang Z, Harders H, Malow T. Temperature effect on low-cycle fatigue behavior of nickel-based single crystalline superalloy. Acta Mech Solida Sin. 2008; 21(4): 289-297.
- 15Lall C, Chin S, Pope DP. The orientation and temperature dependence of the yield stress of Ni3 (Al, Nb) single crystals. Metall Trans a. 1979; 10(9): 1323-1332.
10.1007/BF02811988 Google Scholar
- 16Lukáš P, Kunz L, Svoboda M. High-temperature ultra-high cycle fatigue damage of notched single crystal superalloys at high mean stresses. Int J Fatig. 2005; 27(10): 1535-1540.
- 17Zhang JH, Hu ZQ, Xu YB, Wang ZG. Dislocation structure in a single-crystal nickel-base superalloy during low cycle fatigue. Metall Trans a. 1992; 23(4): 1253-1258.
10.1007/BF02665056 Google Scholar
- 18Décamps B, Brien V, Morton AJ. Deformation microstructures after low-cycle fatigue at 950°C in ni-based superalloys: the effect of test conditions. Sc Metall Mater. 1994; 31(7): 793-798.
- 19Manson SS. Behavior of materials under conditions of thermal stress. Tech Rep Arch Image Libr. 1953; 7(s 3–4): 661-665.
- 20Coffin LFJ. A study of the effects of cyclic thermal stresses on a ductile metal. Ryūmachi [Rheumatism]. 1953; 22(6): 419-606.
- 21Naik RA, Deluca DP, Shah DM. Critical plane fatigue modeling and characterization of single crystal nickel superalloys. J Eng Gas Turbine Power. 2002; 126(2): 391-400.
- 22Brown MW, Miller KJ. A theory for fatigue failure under multiaxial stress-strain conditions. Proc Inst Mech Eng. 1973; 187(1): 745-755.
10.1243/PIME_PROC_1973_187_161_02 Google Scholar
- 23Fatemi A, Socie DF. A critical plane approach to multiaxial fatigue damage including out-of-phase loading. Fract Eng Mater Struct. 1988; 11(3): 149-165.
- 24Chu C-C. Fatigue damage calculation using the critical plane approach. J Eng Mater Tech. 1995; 117(1): 41-49.
- 25Leidermark D, Moverare J, Simonsson K, Sjöström S. A combined critical plane and critical distance approach for predicting fatigue crack initiation in notched single-crystal superalloy components. Int J Fatig. 2011; 33(10): 1351-1359.
- 26Kandil FA, Brown MW, Miller KJ. Biaxial low-cycle fatigue failure of 316 stainless steel at elevated temperatures. Metals Society; 1982.
- 27Chu C-C, Conle FA, Bonnen JJ. Multiaxial stress-strain modeling and fatigue life prediction of SAE axle shafts. ASTM Spec Tech Publ. 1993; 1191: 37-37.
- 28Findley WN. A theory for the effect of mean stress on fatigue of metals under combined torsion and axial load or bending. J Eng Ind. 1959; 81(4): 301-305.
10.1115/1.4008327 Google Scholar
- 29Raghavan KS, Kuhlmann-Wilsdorf D. Regarding the effect of specimen shape on the selection of the primary slip plane. Mater Sci Eng a. 1966; 1(3): 195-197.
- 30May AN. A model of metal fatigue. Nature. 1960; 185(4709): 303-304.
- 31May AN. Random slip model of fatigue and Coffin's law. Nature. 1960; 188(4750): 573-574.
- 32Guo Z, Fu T, Fu H. Crystal orientation measured by XRD and annotation of the butterfly diagram. Mater Charact. 2000; 44(4): 431-434.
- 33He Z, Zhang Y, Qiu W, Shi H-J, Gu J. Temperature effect on the low cycle fatigue behavior of a directionally solidified nickel-base superalloy. Mater Sci Eng a. 2016; 676: 246-252.
- 34 Standard practice for strain-controlled fatigue testing. ASTM International; 2004.
- 35Schmid E. Paper presented at: Proceedings of the first International Congress for Applied Mechanics 1924; Delft, Netherlands.
- 36Fourie J. The flow stress gradient between the surface and centre of deformed copper single crystals. Philos Mag a J Theor Exper Appl Phys. 1968; 17(148): 735-756.
- 37Fourie JT. The plastic deformation of thin copper single crystals. II. An electron microscope study of the surface structure. Can J Phys. 1967; 45(2): 777-786.
- 38Fourie JT. Plastic deformation of thin copper single crystals. I. The separate roles of edge and screw dislocations in stage I of work hardening. Philos Mag a J Theor Exper Appl Phys Ther. 1967; 15(133): 187-198.
- 39Fourie JT. Sub-surface dislocation structure of deformed copper. Philos Mag a J Theor Exper Appl Phys. 1970; 21(173): 977-985.
- 40Mughrabi H. Electron microscope observations on the dislocation arrangement in deformed copper single crystals in the stress-applied state. Philos Mag a J Theor Exper Appl Phys. 1968; 18(156): 1211-1217.
- 41Mughrabi H. Investigations of plastically deformed copper single crystals in the stress-applied state. I. a study of the dislocation behaviour in the surface region and in the bulk. Phys Status Solidi C. 1970; 39(1): 317-327.
- 42Mughrabi H. Some consequences of surface and size effects in plastically deformed copper single crystals. Phys Stat Solidi (b). 1971; 44(1): 391-402.
- 43Wu TL, Smoluchowski R. A new criterion for the occurrence of slip in thin single crystals. Phys Rev. 1950; 78(4): 468-469.