Non-aqueous dyeing of cotton fibre with reactive dyes: A review
Alan Y.L. Tang
Institute of Textiles and Clothing, The Hong Kong Polytechnic University, Kowloon, Hong Kong
Search for more papers by this authorChi-wai Kan
Institute of Textiles and Clothing, The Hong Kong Polytechnic University, Kowloon, Hong Kong
Search for more papers by this authorAlan Y.L. Tang
Institute of Textiles and Clothing, The Hong Kong Polytechnic University, Kowloon, Hong Kong
Search for more papers by this authorChi-wai Kan
Institute of Textiles and Clothing, The Hong Kong Polytechnic University, Kowloon, Hong Kong
Search for more papers by this authorCorrespondence
Chi-wai Kan, Institute of Textiles and Clothing, The Hong Kong Polytechnic University, Kowloon, Hong Kong.
Email: [email protected]
Abstract
This study reviews the evolution of and recent developments in non-aqueous reactive dyeing systems for cotton fibre. As conventional water-based reactive dyeing causes adverse effects to the environment because of the need for huge quantities of water and chemicals, as well as generating a substantial amount of effluents, one of the alternative ways to alleviate pressure on the environment is to switch the dyeing medium from an aqueous water-based approach to a non-aqueous solvent-assisted approach. Among a wide variety of non-aqueous dyeing methods, this review focuses on several non-aqueous dyeing systems, including dyeing textile fibres with chlorinated solvents, dyeing cotton with the use of reverse micellar systems, a dye/solvent suspension system and a non-nucleophilic solvent-assisted dyeing system.
REFERENCES
- 1Basra AS. Cotton fibers: developmental biology, quality improvement, and textile processing. New York, NY: Food Products Press; 1999.
- 2Bell TM, Gillham FE. The World of Cotton. Washington, DC: Conticotton, EMR; 1989.
- 3Chaudhry MR, Guitchounts A. Cotton Facts. Washington, DC: International Cotton Advisory Committee; 2003.
- 4Denton MJ, Daniels PN. Textile Terms and Definitions. Manchester, UK: The Textile Institute; 2002.
- 5Gillham F, Bell T, Ryan P, Gilson S. Cotton from Field to Fabric: Vol. 1. Falls Church, VA: Tom Bell Associates; 1993.
- 6Hake SJ, Kerby T, Hake K. Cotton production manual. Oakland, CA: UCANR Publications; 1996.
- 7Kohel RJ, Lewis CF. Cotton. Madison: ASA/CSSA/SSSA; 1984.
10.2134/agronmonogr24 Google Scholar
- 8Kadolph SJ. Textiles: Basics. New York, NY: Pearson Education, Inc.; 2013.
- 9Keep E. Textile at Work: An Introduction to Fibre, Fabric, Function and Form. Melbourne: Oxford University Press; 1992.
- 10Hatch KL. Textile Science. Eagan, MN: West Publishing Company; 1993.
- 11Elsasser VH. Textiles: Concepts and Principles. New York, NY: Fairchild Publications, Inc.; 2005.
- 12Corbman BP. Textiles: Fiber to Fabric. New York, NY: McGraw-Hill, Inc.; 1983.
- 13Rastogi M. Plant Textile. New Delhi, India: Sonali Publications; 2009.
- 14Lewis DM, Vo LT. Dyeing cotton with reactive dyes under neutral conditions. Color Technol. 2007; 123(5): 306–311.
- 15Hickman WS. Environmental aspects of textile processing. J Soc Dye Colour. 1993; 109(1): 32–37.
- 16Fang K, Zhao H, Li J, Chen W, Cai Y, Hao L. Salt-free dyeing of cotton fabrics modified with cationic copolymer nanospheres using an acid dye. Fiber Polym. 2017; 18(2): 400–406.
- 17Hosseini SA, Vossoughi M, Mahmoodi NM. Preparation of electrospun affinity membrane and cross flow system for dynamic removal of anionic dye from colored wastewater. Fiber Polym. 2017; 18(12): 2387–2399.
- 18Kan CW, Fong KWF. A study of reusing vinyl sulfone based reactive dye for dyeing cotton fiber. Fiber Polym. 2017; 18(11): 2176–2186.
- 19Sun D, Zhang X, Du H, Fang L, Jiang P. Application of liquid organic salt to cotton dyeing process with reactive dyes. Fiber Polym. 2017; 18(10): 1969–1974.
- 20Wang Y, Zhang C, Zhao L, Meng G, Wu J, Liu Z. Cellulose-based porous adsorbents with high capacity for methylene blue adsorption from aqueous solutions. Fiber Polym. 2017; 18(5): 891–899.
- 21Yi S, Sun G, Dai F. Efficient separation and reuse of CI Reactive Blue 19 from dyeing effluent by solvent extraction. Fiber Polym. 2017; 18(9): 1718–1723.
- 22Yue X, Jiang F, Zhang D, Lin H, Chen Y. Preparation of adsorbent based on cotton fiber for removal of dyes. Fiber Polym. 2017; 18(11): 2102–2110.
- 23Hofstetter HH. Solvent processing for textiles. Germany: W. R. C. Smith Pub. Co.; 1970.
- 24Doherty RE. A history of the production and use of carbon tetrachloride, tetrachloroethylene, trichloroethylene and 1, 1, 1-trichloroethane in the united states: part 1–historical background; carbon tetrachloride and tetrachloroethylene. Environ Forensics. 2000; 1(2): 69–81.
- 25Peters L, Stevens C. The effect of solvents in dyeing. J Soc Dye Colour. 1957; 73(1): 23.
- 26 AATCC, Delaware Valley Section. Solvent dyeing cellulosic fibers. Text Chem Colour. 1973; 5: 60/49-61/51.
- 27Silver H. Water-assisted solvent dyeing of cellulose. J Soc Dye Colour. 1974; 90(3): 111.
- 28Chavan RB. Solvent dyeing of cotton with a reactive dye. J Soc Dye Colour. 1976; 92(2): 59.
- 29Chavan RB, Bose A. Application of reactive dyes on cotton from dimethylformamide-trichloroethyelne solvent mixture. Colourage. 1978; 25: 44–48.
- 30Chavan RB, Datta C. Fixation of reactive dyes on cotton from boiling solvent baths. Colourage. 1978; 25: 50.
- 31Milicevic B. Solvent dyeing: theory and practice. Text Chem Color. 1970; 2(5): 17–28.
- 32Wuebbles DJ, Patten KO, Wang D, Youn D, Martínez-Avilés M, Francisco JS. Three-dimensional model evaluation of the ozone depletion potentials for n-propyl bromide, trichloroethylene and perchloroethylene. Atmos Chem Phys. 2011; 11(5): 2371–2380.
- 33Ruder AM. Potential health effects of occupational chlorinated solvent exposure. Ann NY Acad Sci. 2006; 1076(1): 207–227.
- 34 IARC Working Group on the Evaluation of Carcinogenic Risk to Humans. Trichloroethylene T, and Some Other Chlorinated Agents. Lyon: International Agency for Research on Cancer; 2014. (IARC Monographs on the Evaluation of Carcinogenic Risks to Humans, No. 106.) TETRACHLOROETHYLENE. https://www.ncbi.nlm.nih.gov/books/NBK294284/?report=classic. Accessed January 12, 2019.
- 35Blanchard EJ. Cotton dyeing in glycol solvents. Text Res J. 1980; 50(3): 147–152.
- 36Chavan RB, Subramanian A. Dyeing of alkali swollen and alkali swollen solvent exchanged cotton with a reactive dye. Text Res J. 1982; 52(12): 733–737.
- 37Chavan RB, Rao JV. Dyeing of water swollen, solvent exchanged cotton with anionic dyes from dimethylformamide-trichloroethylene solvent mixtures. Text Res J. 1983; 53(5): 290–297.
- 38Chavan R, Subramanian A. Dyeing cotton with a reactive dye from polar-nonpolar solvent systems. Text Res J. 1983; 53(9): 539–543.
- 39Alberghina G, Fisichella S, Occhipinti S. The use of solvents in dyeing of cellulosic fibers. Colourage. 1989; 3–6.
- 40Lim YJ, Kim TK, Cho KH. Reactive dyeing of cotton in water-organic solvent mixture. Sen-I Gakkaishi. 2001; 57(1): 21–24.
- 41Dong X, Gu Z, Hang C, Ke G, Jiang L, He J. Study on the salt-free low-alkaline reactive cotton dyeing in high concentration of ethanol in volume. J Clean Prod. 2019; 226: 316–323.
- 42Xia L, Wang A, Zhang C, et al. Environmentally friendly dyeing of cotton in an ethanol–water mixture with excellent exhaustion. Green Chem. 2018; 20(19): 4473–4483.
- 43Liu D, Ma J, Cheng H, Zhao Z. Investigation on the conductivity and microstructure of AOT/non-ionic surfactants/water/n-heptane mixed reverse micelles. Colloid Surf A-Physicochem Eng Asp. 1998; 135(1): 157–164.
- 44Luisi PL. Enzymes hosted in reverse micelles in hydrocarbon solution. Angew Chem-Int Ed Engl. 1985; 24(6): 439–450.
- 45Pileni MP. Structure and Reactivity in Reverse Micelles. New York, NY: Amsterdam; 1989.
- 46Uskoković V, Drofenik M. Reverse micelles: inert nano-reactors or physico-chemically active guides of the capped reactions. Adv Colloid Interface Sci. 2007; 133(1): 23–34.
- 47Sawada K, Takagi T, Jun J, Ueda M, Lewis D. Dyeing natural fibres in supercritical carbon dioxide using a nonionic surfactant reverse micellar system. Color Technol. 2002; 118(5): 233–237.
- 48Harrison K, Goveas J, Johnston KP, O'Rear EA III. Water-in-carbon dioxide microemulsions with a fluorocarbon-hydrocarbon hybrid surfactant. Langmuir. 1994; 10(10): 3536–3541.
- 49Johnston KP, Harrison KL, Clarke MJ, et al. Water-in-carbon dioxide microemulsions: an environment for hydrophiles including proteins. Science. 1996; 271(5249): 624–626.
- 50Clarke MJ, Harrison KL, Johnston KP, Howdle SM. Water in supercritical carbon dioxide microemulsions: spectroscopic investigation of a new environment for aqueous inorganic chemistry. J Am Chem Soc. 1997; 119(27): 6399–6406.
- 51Sawada K, Ueda M. Enzyme processing of textiles in reverse micellar solution. J Biotechnol. 2001; 89: 263–269.
- 52Sawada K, Ueda M. Adsorption behavior of direct dye on cotton in non-aqueous media. Dyes Pigm. 2003; 58(1): 37–40.
- 53Sawada K, Ueda M. Dyeing of protein fiber in a reverse micellar system. Dyes Pigm. 2003; 58(2): 99–103.
- 54Sawada K, Ueda M, Kajiwara K. Simultaneous dyeing and enzyme processing of fabrics in a non-ionic surfactant reverse micellar system. Dyes Pigm. 2004; 63(3): 251–258.
- 55Sawada K, Ueda M. Adsorption and fixation of a reactive dye on cotton in non-aqueous systems. Color Technol. 2003; 119(3): 182–186.
- 56Sawada K, Ueda M. Characteristics of aqueous microenvironments in non-ionic surfactant reverse micelles and their use for enzyme reactions in non-aqueous media. J Chem Technol Biotechnol. 2004; 79(4): 369–375.
- 57Sawada K, Ueda M. Enzyme processing of wool fabrics in a non-ionic surfactant reverse micellar system. J Chem Technol Biotechnol. 2004; 79(4): 376–380.
- 58Yi S, Dong Y, Li B, Ding Z, Huang X, Xue L. Adsorption and fixation behaviour of CI Reactive Red 195 on cotton woven fabric in a nonionic surfactant Triton X-100 reverse micelle. Color Technol. 2012; 128(4): 306–314.
- 59Yi S, Deng Y, Sun S. Adsorption and dyeing characteristics of reactive dyes onto cotton fiber in nonionic Triton X-100 reverse micelles. Fiber Polym. 2014; 15(10): 2131–2138.
- 60Yi S, Tong X, Sun S, Dai F. Dyeing properties of CI reactive violet 2 on cotton fabric in non-ionic TX-100/Span40 mixed reverse micelles. Fiber Polym. 2015; 16(8): 1663–1670.
- 61Wang Y, Lee CH, Tang YL, Kan CW. Dyeing cotton in alkane solvent using polyethylene glycol-based reverse micelle as reactive dye carrier. Cellulose. 2016; 23(1): 965–980.
- 62Tang AYL, Lee CH, Wang Y, Kan CW. Octane-assisted reverse micellar dyeing of cotton with reactive dyes. Polymers. 2017; 9(12): 678.
- 63Tang AYL, Lee CH, Wang Y, Kan CW. Dyeing properties of cotton with reactive dye in nonane nonaqueous reverse micelle system. ACS Omega. 2018; 3(3): 2812–2819.
- 64Tang AYL, Wang Y, Lee CH, Kan CW. Comparison of computer colour matching of water-based and solvent-based reverse micellar dyeing of cotton fibre. Color Technol. 2018; 134(4): 258–265.
- 65Tang YAL, Wang Y, Lee CH, Kan CW. Computer color matching and levelness of PEG-based reverse micellar decamethyl cyclopentasiloxane (D5) solvent-assisted reactive dyeing on cotton fiber. Appl Sci. 2017; 7(7): 682.
- 66Tang AYL, Lee CH, Wang YM, Kan CW. Effect of hydrophilic-lipophilic balance (HLB) values of PEG-based non-ionic surfactant on reverse micellar dyeing of cotton fibre with reactive dyes in non-aqueous medium. Fiber Polym. 2018; 19(4): 894–904.
- 67Tang AYL, Lee CH, Wang YM, Kan CW. Dyeing cotton with reactive dyes: a comparison between conventional water-based and solvent-assisted PEG-based reverse micellar dyeing systems. Cellulose. 2019; 26(2): 1399–1408.
- 68Tang AYL, Lee CH, Wang YM, Kan CW. A study of PEG-based reverse micellar dyeing of cotton fabric: reactive dyes with different reactive groups. Cellulose. 2019; 26(6): 4159–4173.
- 69Lee CH, Tang AYL, Wang Y, Kan CW. Effect of reverse micelle-encapsulated reactive dyes agglomeration in dyeing properties of cotton. Dye Pigm. 2019; 161: 51–57.
- 70Tang AYL, Lee CH, Wang YM, Kan CW. Reverse micellar dyeing of cotton fiber with reactive dyes: a study of the effect of water pH and hardness. ACS omega. 2019; 4(7): 11808–11814.
- 71Liu JQ, Miao HL, Li SZ. Non-aqueous dyeing of reactive dyes in D5. Adv Mater Res. 2012; 441: 138–144.
- 72Fu C, Wang J, Shao J, Pu D, Chen J, Liu J. A non-aqueous dyeing process of reactive dye on cotton. J Text Inst. 2015; 106(2): 152–161.
- 73Fu C, Tao R, Wang J, Shao J, Liu J. Water-saving aftertreatment of reactive dyed cotton fabrics in D5 medium. J Text Inst. 2016; 107(6): 719–723.
- 74Wang J, Gao Y, Zhu L, Gu X, Dou H, Pei L. Dyeing property and adsorption kinetics of reactive dyes for cotton textiles in salt-free non-aqueous dyeing systems. Polymers. 2018; 10(9): 1030.
- 75Pei L, Luo Y, Gu X, Dou H, Wang J. Diffusion mechanism of aqueous solutions and swelling of cellulosic fibers in silicone non-aqueous dyeing system. Polymers. 2019; 11(3): 411.
- 76Chen L, Wang B, Chen J, Ruan X, Yang Y. Comprehensive study on cellulose swelling for completely recyclable nonaqueous reactive dyeing. Ind Eng Chem Res. 2015; 54(9): 2439–2446.
- 77Chen L, Wang B, Ruan X, Chen J, Yang Y. Hydrolysis-free and fully recyclable reactive dyeing of cotton in green, non-nucleophilic solvents for a sustainable textile industry. J Clean Prod. 2015; 107: 550–556.
- 78Gao D, Yang D, Cui H, Huang T, Lin J. Supercritical carbon dioxide dyeing for pet and cotton fabric with synthesized dyes by a modified apparatus. ACS Sustain Chem Eng. 2015; 3(4): 668–674.
- 79Yang D, Kong X, Gao D, Cui H, Huang T, Lin J. Dyeing of cotton fabric with reactive disperse dye contain acyl fluoride group in supercritical carbon dioxide. Dye Pigm. 2017; 139: 566–574.
- 80Zhang F, Chen Y, Lin H, Lu Y. Synthesis of an amino-terminated hyperbranched polymer and its application in reactive dyeing on cotton as a salt-free dyeing auxiliary. Color Technol. 2007; 123(6): 351–357.
- 81Gashti MP, Rashidian R, Almasian A, Zohouri AB. A novel method for colouration of cotton using clay nano-adsorbent treatment. Pigm Resin Technol. 2013; 42(3): 175–185.
- 82Lu X, Liu L, Liu R, Chen J. Textile wastewater reuse as an alternative water source for dyeing and finishing processes: A case study. Desalination. 2010; 258(1–3): 229–232.
- 83Vankar PS, Shanker R, Mahanta D, Tiwari S. Ecofriendly sonicator dyeing of cotton with Rubia cordifolia Linn. using biomordant. Dye Pigm. 2008; 76(1): 207–212.
- 84Farrell MJ, Ankeny MA, Hauser PJ. Prediction of recipes for cotton cationisation and reactive dyeing to shade match conventionally dyed cotton. Color Technol. 2014; 130(5): 363–367.
- 85Ma W, Wang T, Li H, Zhang S. Cotton fabric modification through ceric (IV) ion-initiated graft copolymerisation of 2-methacryloyloxyethyltrimethyl ammonium chloride to enhance the fixation of reactive dyes. Cellulose. 2015; 22(6): 4035–4047.
- 86Zheng C, Yuan A, Wang H, Sun J. Dyeing properties of novel electrolyte-free reactive dyes on cotton fibre. Color Technol. 2012; 128(3): 204–207.
- 87Khatri A, Peerzada MH, Mohsin M, White M. A review on developments in dyeing cotton fabrics with reactive dyes for reducing effluent pollution. J Clean Prod. 2015; 87: 50–57.