Volume 109, Issue 5 pp. 615-626
Original Article

Effect of three-dimensional porosity gradients of biomimetic coatings on their bonding strength and cell behavior

Le Yu

Le Yu

Department of Materials Science and Engineering, University of Connecticut, Storrs, Connecticut, USA

Department of Chemical and Biomolecular Engineering, Ohio University, Athens, Ohio, USA

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Tomas M. Silva Santisteban

Tomas M. Silva Santisteban

Department of Materials & Structure Analysis, Thermo Fisher Scientific, Houston, Texas, USA

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Qinqing Liu

Qinqing Liu

Department of Computer Science and Engineering, University of Connecticut, Storrs, Connecticut, USA

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Changmin Hu

Changmin Hu

Institute of Materials Science, University of Connecticut, Storrs, Connecticut, USA

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Jinbo Bi

Jinbo Bi

Department of Computer Science and Engineering, University of Connecticut, Storrs, Connecticut, USA

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Mei Wei

Corresponding Author

Mei Wei

Department of Materials Science and Engineering, University of Connecticut, Storrs, Connecticut, USA

Institute of Materials Science, University of Connecticut, Storrs, Connecticut, USA

Department of Mechanical Engineering, Ohio University, Athens, Ohio, USA

Correspondence

Mei Wei, Dean's office, Russ College of Engineering and Technology, Ohio University, Athens, OH 45701.

Email: [email protected]

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First published: 30 June 2020
Citations: 10

Funding information: General Electric; Thermo Fisher Scientific

Abstract

Surface modification techniques are often used to enhance the properties of Ti-based materials as hard-tissue replacements. While the microstructure of the coating and the quality of the interface between the substrate and coating are essential to evaluate the reliability and applicability of the surface modification. In this study, both a hydroxyapatite (HA) coating and a collagen-hydroxyapatite (Col-HA) composite coating were deposited onto a Ti-6Al-4V substrate using a biomimetic coating process. Importantly, a gradient cross-sectional structure with a porous coating toward the surface, while a dense layer adjacent to the interface between the coating and substrate was observed in three-dimensional (3D) from both the HA and Col-HA coatings via a dual-beam focused ion beam-scanning electron microscope (FIB-SEM). Moreover, the pore distributions within the entire coatings were reconstructed in 3D using Avizo, and the pores size distributions along the coating depth were calculated using RStudio. By evaluating the mechanical property and biocompatibility of these materials and closely observing the cross-sectional cell-coating-substrate interfaces using FIB-SEM, it was revealed that the porous surface created by both coatings well supports osteoblast cell adhesion while the dense inner layer facilitates a good bonding between the coating and the substrate. Although the mechanical property of the coating decreased with the addition of collagen, it is still strong enough for implant handling and the biocompatibility was promoted.

CONFLICT OF INTERESTS

Dr Wei has an ownership interest in OrteoPoniX LLC, which is developing and commercializing biomaterials for orthopedic applications.

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