Volume 46, Issue 10 pp. 13541-13555
RESEARCH ARTICLE

Sol-gel based copper metallic layer as external anode for microtubular solid oxide fuel cell

Hazrul Adzfar Shabri

Hazrul Adzfar Shabri

Advanced Membrane Technology Research Centre (AMTEC), Universiti Teknologi Malaysia, Skudai, Johor, Malaysia

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Siti Norlaila Faeizah Mohd Rudin

Siti Norlaila Faeizah Mohd Rudin

Process Systems Engineering Centre (PROSPECT), Universiti Teknologi Malaysia, Skudai, Malaysia

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Mohd Hafiz Dzarfan Othman

Corresponding Author

Mohd Hafiz Dzarfan Othman

Advanced Membrane Technology Research Centre (AMTEC), Universiti Teknologi Malaysia, Skudai, Johor, Malaysia

Correspondence

Mohd Hafiz Dzarfan Othman, Advanced Membrane Technology Research Centre (AMTEC), Skudai, Johor 81310, Malaysia.

Email: [email protected]

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Siti Munira Jamil

Siti Munira Jamil

School of Professional and Continuing Education UTM (UTMSPACE), Universiti Teknologi Malaysia, Johor Bahru, Malaysia

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Siti Nur Elida Aqmar Mohd Kamal

Siti Nur Elida Aqmar Mohd Kamal

Advanced Membrane Technology Research Centre (AMTEC), Universiti Teknologi Malaysia, Skudai, Johor, Malaysia

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Suriani Abu Bakar

Suriani Abu Bakar

Nanotechnology Research Centre, Faculty of Science and Mathematics, Universiti Pendidikan Sultan Idris, Tanjung Malim, Perak, Malaysia

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Nafisah Osman

Nafisah Osman

Fakulti Sains Gunaan, Universiti Teknologi MARA Cawangan Perlis, Arau, Perlis, Malaysia

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Juhana Jaafar

Juhana Jaafar

Advanced Membrane Technology Research Centre (AMTEC), Universiti Teknologi Malaysia, Skudai, Johor, Malaysia

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Mukhlis A Rahman

Mukhlis A Rahman

Advanced Membrane Technology Research Centre (AMTEC), Universiti Teknologi Malaysia, Skudai, Johor, Malaysia

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Ahmad Fauzi Ismail

Ahmad Fauzi Ismail

Advanced Membrane Technology Research Centre (AMTEC), Universiti Teknologi Malaysia, Skudai, Johor, Malaysia

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First published: 14 May 2022
Citations: 1

Funding information: Malaysia Research University Network (MRUN), Grant/Award Number: R.J130000.7809.4L867; Ministry of Higher Education Malaysia, Grant/Award Number: R.J130000.7809.5F161; Universiti Teknologi Malaysia, Grant/Award Numbers: Q.J130000.3009.03M23, R.J130000.7309.4B676, UTM Zamalah Scholarship

Summary

Solid oxide fuel cell (SOFC) performance depends greatly on the anode conductivity, which in traditional nickel-yttria stabilized zirconia (Ni-YSZ) anode is determined by the Ni content that is infamous for its coking problem under hydrocarbon fuel. Without the use of high content of Ni, anode conductivity can be elevated by adding an external metal layer on top of the anode. In this study, we present the incorporation of copper (Cu) metal layer on top of the anode of micro-tubular SOFC by applying a modified sol-gel method using syringe deposition technique at various chemical compositions and deposition cycles. Cu sol was found best to be made up of 2:1:8 ratio of Cu: citric acid: ethylene glycol, with 1.36 μm metal layer formed at 5 deposition cycle, and no obvious increase in thickness after the fifth cycle. The Cu layer elevated the conductivity by 1010 times compared to the uncoated anode. However, the coated layer also reduced the gas permeability by 10 times in the anode, which resulted from the blocking of a nano-sized pore in the anode, rather than the micron size pore. This blocking can be resolved by increasing the amount of micron-sized pore by using pore former during anode fabrication. From electrochemical impedance spectroscopy (EIS), Cu coating reduced the ohmic resistance (Rohm) and charge transfer resistance (Rct). From the current-voltage curve, the maximum power density (MPD) was found to increase linearly with the increase of the Cu coating cycle, but the value is almost stagnant at 2.3 to 2.5 mW cm−2 when the coating cycle of more than 4 was employed. This suggests that anode gas permeation plays an important role in anode conductivity. The findings from this study suggested that 5 deposition cycle shows to be the optimal coating layer required to achieve the percolation threshold without unnecessary loss in permeability.

DATA AVAILABILITY STATEMENT

Data available on request from the authors

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