Volume 108, Issue 4 pp. 2446-2457

Molecular weight distribution broadening of polypropylene by periodic switching of hydrogen and catalyst additions

M. Al-Haj Ali

Corresponding Author

M. Al-Haj Ali

Department of Chemical Engineering-King Saud University, Riyadh 11421, Saudi Arabia

Department of Chemical Engineering-King Saud University, Riyadh 11421, Saudi Arabia===Search for more papers by this author
J. Stroomer

J. Stroomer

HoSt BV, P.O. Box 920, 7550 AX Hengelo, The Netherlands

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B. Betlem

B. Betlem

University of Twente, 7500 AE Enschede, The Netherlands

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G. Weickert

G. Weickert

Polymer Reactor Technology GmbH, Mühlenweg 31, D-48683 Ahaus, Germany

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B. Roffel

B. Roffel

University of Groningen, NL-9700 AV Groningen, The Netherlands

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First published: 19 February 2008
Citations: 9

Abstract

This study presents a feasibility study of the broadening of the polypropylene molecular weight distribution produced using a multisite Ziegler-Natta catalyst in a continuous liquid-pool polymerization reactor. The broadening is achieved by operating the reactor under periodic forcing of both hydrogen and catalyst feed flows. Model-based dynamic optimization is used to determine the cycle period and peak width for these inputs. Through simulation it is shown that limited widening (∼ 30%) of the molecular weight distribution can be achieved in case of a limited removal of hydrogen from the reactor. The results also show that the forced removal of hydrogen from the reactor could potentially double the polydispersity index of the produced polymer. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008

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