Chapter 2
Additive Manufacturing Processing and Techniques
Focusing on Laser Powder Bed Fusion (L-PBF) and Its Various Post Processing Technologies
Abhishek Kumar,
Bijaya Bikram Samal,
Ashish Kumar Nath,
Shailendra Kumar Varshney,
Cheruvu Siva Kumar,
Abhishek Kumar
Department of Mechanical Engineering, Indian Institute of Technology, Kharagpur, West Bengal, India
Search for more papers by this authorBijaya Bikram Samal
Advanced Technology Development Centre, Indian Institute of Technology, Kharagpur, West Bengal, India
Search for more papers by this authorAshish Kumar Nath
Department of Mechanical Engineering, Indian Institute of Technology, Kharagpur, West Bengal, India
Search for more papers by this authorShailendra Kumar Varshney
Department of Electronics and Electrical Communication, Indian Institute of Technology, Kharagpur, West Bengal, India
Search for more papers by this authorCheruvu Siva Kumar
Department of Mechanical Engineering, Indian Institute of Technology, Kharagpur, West Bengal, India
Search for more papers by this authorAbhishek Kumar,
Bijaya Bikram Samal,
Ashish Kumar Nath,
Shailendra Kumar Varshney,
Cheruvu Siva Kumar,
Abhishek Kumar
Department of Mechanical Engineering, Indian Institute of Technology, Kharagpur, West Bengal, India
Search for more papers by this authorBijaya Bikram Samal
Advanced Technology Development Centre, Indian Institute of Technology, Kharagpur, West Bengal, India
Search for more papers by this authorAshish Kumar Nath
Department of Mechanical Engineering, Indian Institute of Technology, Kharagpur, West Bengal, India
Search for more papers by this authorShailendra Kumar Varshney
Department of Electronics and Electrical Communication, Indian Institute of Technology, Kharagpur, West Bengal, India
Search for more papers by this authorCheruvu Siva Kumar
Department of Mechanical Engineering, Indian Institute of Technology, Kharagpur, West Bengal, India
Search for more papers by this authorBook Editor(s):Bijaya Bikram Samal,
Cheruvu Siva Kumar,
Shailendra Kumar Varshney,
Bijaya Bikram Samal
Advanced Technology Development Centre, Indian Institute of Technology, Kharagpur, West Bengal, India
Search for more papers by this authorCheruvu Siva Kumar
Dept. of Mechanical Engineering, Indian Institute of Technology, Kharagpur, West Bengal, India
Search for more papers by this authorShailendra Kumar Varshney
Dept. of Electronics and Electrical Communication, Indian Institute of Technology, Kharagpur, West Bengal, India
Search for more papers by this authorFirst published: 21 May 2025
Summary
This chapter provides an extensive review of various additive manufacturing (AM) processes, with a primary focus on laser powder bed fusion (L-PBF). Through a comprehensive analysis of existing literature, we explore the significant advancements in AM technologies, specifically L-PBF, which has revolutionized the production of complex geometries with superior mechanical properties. This chapter also delves into critical process parameters such as laser power, scan speed, and powder characteristics, and their influence on surface roughness and overall part quality. Additionally, we discussed various post-processing techniques, particularly laser polishing, highlighting their role in enhancing surface integrity and reducing roughness. The interplay between surface texture, fatigue resistance, and corrosion behavior is also analyzed, with particular attention to the impact of heat treatments and surface metrology. The importance of optimizing process parameters and post-processing strategies to achieve higher performance and reliability in AM-produced parts across aerospace, automotive, and medical industries is presented. Our findings contribute to the growing body of knowledge on AM, providing insights for future research and industrial applications.
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