Designable 3D Microshapes Fabricated at the Intersection of Structured Flow and Optical Fields
Rodger Yuan
Department of Materials Science and Engineering, Massachusetts Institute of Technology, Cambridge, MA, 02139 USA
Search for more papers by this authorMaxwell B. Nagarajan
Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, MA, 02139 USA
Search for more papers by this authorJaemyon Lee
Department of Electrical Engineering and Computer Science, Massachusetts Institute of Technology, Cambridge, MA, 02139 USA
Research Laboratory of Electronics, Massachusetts Institute of Technology, Cambridge, MA, 02139 USA
Search for more papers by this authorJoel Voldman
Department of Electrical Engineering and Computer Science, Massachusetts Institute of Technology, Cambridge, MA, 02139 USA
Research Laboratory of Electronics, Massachusetts Institute of Technology, Cambridge, MA, 02139 USA
Search for more papers by this authorCorresponding Author
Patrick S. Doyle
Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, MA, 02139 USA
E-mail: [email protected], [email protected]Search for more papers by this authorCorresponding Author
Yoel Fink
Department of Materials Science and Engineering, Massachusetts Institute of Technology, Cambridge, MA, 02139 USA
Microsystems Technology Laboratories, Massachusetts Institute of Technology, Cambridge, MA, 02139 USA
E-mail: [email protected], [email protected]Search for more papers by this authorRodger Yuan
Department of Materials Science and Engineering, Massachusetts Institute of Technology, Cambridge, MA, 02139 USA
Search for more papers by this authorMaxwell B. Nagarajan
Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, MA, 02139 USA
Search for more papers by this authorJaemyon Lee
Department of Electrical Engineering and Computer Science, Massachusetts Institute of Technology, Cambridge, MA, 02139 USA
Research Laboratory of Electronics, Massachusetts Institute of Technology, Cambridge, MA, 02139 USA
Search for more papers by this authorJoel Voldman
Department of Electrical Engineering and Computer Science, Massachusetts Institute of Technology, Cambridge, MA, 02139 USA
Research Laboratory of Electronics, Massachusetts Institute of Technology, Cambridge, MA, 02139 USA
Search for more papers by this authorCorresponding Author
Patrick S. Doyle
Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, MA, 02139 USA
E-mail: [email protected], [email protected]Search for more papers by this authorCorresponding Author
Yoel Fink
Department of Materials Science and Engineering, Massachusetts Institute of Technology, Cambridge, MA, 02139 USA
Microsystems Technology Laboratories, Massachusetts Institute of Technology, Cambridge, MA, 02139 USA
E-mail: [email protected], [email protected]Search for more papers by this authorAbstract
3D structures with complex geometric features at the microscale, such as microparticles and microfibers, have promising applications in biomedical engineering, self-assembly, and photonics. Fabrication of complex 3D microshapes at scale poses a unique challenge; high-resolution methods such as two-photon-polymerization have print speeds too low for high-throughput production, while top-down approaches for bulk processing using microfabricated template molds have limited control of microstructure geometries over multiple axes. Here, a method for microshape fabrication is presented that combines a thermally drawn transparent fiber template with a masked UV-photopolymerization approach to enable biaxial control of microshape fabrication. Using this approach, high-resolution production of complex microshapes not producible using alternative methods is demonstrated, such as octahedrons, dreidels, and axially asymmetric fibers, at throughputs as high as 825 structures/minute. Finally, the fiber template is functionalized with conductive electrodes to enable hierarchical subparticle localization using dielectrophoretic forces.
Conflict of Interest
The authors declare no conflict of interest.
Supporting Information
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