Volume 213, Issue 8 pp. 2017-2023
Advanced Materials Physics
Free Access

Rapid thickness reading of CH3NH3PbI3 nanowire thin films from color maps

Massimo Spina

Massimo Spina

Laboratory of Physics of Complex Matter (LPMC), Ecole Polytechnique Fédérale de Lausanne, 1015 Lausanne, Switzerland

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Claudio Grimaldi

Corresponding Author

Claudio Grimaldi

Laboratory of Physics of Complex Matter (LPMC), Ecole Polytechnique Fédérale de Lausanne, 1015 Lausanne, Switzerland

Corresponding author: e-mail [email protected], Phone: +41 21 693 4146, Fax: +41 21 693 4470

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Bálint Náfrádi

Bálint Náfrádi

Laboratory of Physics of Complex Matter (LPMC), Ecole Polytechnique Fédérale de Lausanne, 1015 Lausanne, Switzerland

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László Forró

László Forró

Laboratory of Physics of Complex Matter (LPMC), Ecole Polytechnique Fédérale de Lausanne, 1015 Lausanne, Switzerland

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Endre Horváth

Endre Horváth

Laboratory of Physics of Complex Matter (LPMC), Ecole Polytechnique Fédérale de Lausanne, 1015 Lausanne, Switzerland

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First published: 29 March 2016
Citations: 6

Abstract

Hybrid halide perovskite photovoltaic materials show a remarkable light conversion efficiency in various optoelectronic devices. In the fabrication of these solar cells, light emitting diodes, laser and photodetector prototypes the thickness of the perovskite is an important parameter since the light is absorbed within a thin layer of a few hundred nanometers. Nevertheless, making perovskite coatings with various solution-based and evaporation methods showing highly reproducible thickness and area coverage is still an issue. Therefore, rapid and reliable quality-control of the film morphology is needed. This report shows a simple, rapid, and calibration-free method for reading the thickness directly from the color map of nanowire perovskite films seen in standard optical microscope with visible light.

1 Introduction

The astonishingly fast increase during the last few years of light conversion efficiency in organo-metal halide perovskite solar cells has made this class of materials very promising for low-cost and high-efficiency photovoltaics 1-6. Nowadays, the record photovoltaic efficiency is held by methylammonium lead iodide CH3NH3PbBr3 blended with formamidinium lead iodide that shows a remarkable conversion efficiency of about 20% 7. Furthermore, it has been realized that the organo-metal halide perovskites may also prove highly useful for making efficient lasers 8, 9, very bright light-emitting diodes 10, and miniaturized photo-detectors in hybrid devices 11.

The crystallite size and geometry are important factors also in consideration of the fact that they greatly influence the physico-chemical properties of the material. In particular, the perovskite height (or thickness) is a crucial parameter in photovoltaics and other optoelectronic devices. However, optimization of the layer thickness is hindered by the incomplete understanding of the crystallization mechanism in diverse deposition methods and the lack of a rapid quality-control of the film morphology. A reliable and quick method for identifying the film thickness and surface coverage may help to overcome this issue. In this respect, optical imaging is an easy, rapid, and nondestructive technique which does not rely on expensive and sophisticated characterization tools as in, e.g., ellipsometry, laser scanning confocal measurements, or color interferometry. Under suitable calibration conditions, techniques based on optical imaging have already used for the characterization of thin films 12, 13, and two-dimensional materials like, e.g., graphene 14-17 and transition metal dichalcogenides 18, 19.

In this article, we introduce a new optical method to automatically reconstruct the thickness of continuous or discontinuous films of CH3NH3PbI3 (abbreviated as MAPbI3) nanowires 20, 21 slip-coated on SiO2/Si and TiO2/Si substrates, directly from the optical images of the multilayer system. Unlike other optical techniques based on optical contrast 14, 15, 18, 19 and color difference 16, 17 methods, our approach does not make use of any calibration from, e.g., atomic force microscopy (AFM) or Raman measurements. The use of nanowires enables us to extract a great range of thicknesses that correspond to those measured by AFM, and for a variety of nanowire deposition conditions. We show that the presented technique enables rapid and calibration-free thickness reading also of large-scale optical images, leading to clear advantages over other more sophisticated and expensive characterization tools.

2 Synthesis and characterization

MAPbI3 nanowires were synthesized from a saturated solution of MAPbI3, obtained by dissolving small single crystals in dimethylformamide. The solution was dropped onto a glass microscope slide and covered with a second glass slide so that the excess solution squeezed out; the rest forming a homogenous liquid film between the glass plates 20. The excess of the MAPbI3 solution was removed from the sides by soaking with a tissue. Next, the bottom substrate was held in place while gradually sliding the upper glass plate, exposing the thin liquid film to air and inducing solvent evaporation. Further details of the synthesis can be found in Ref. 20.

Optical microscopy was performed with a Nikon Optiphot 200 microscope (50×, numerical aperture = 0.8) equipped with high-intensity halogen lamp. The thickness of MAPbI3 nanowires was measured with a Bruker Dimension FastScan atomic force microscope in tapping mode.

3 Results and discussion

3.1 Calculation of color components

MAPbI3 nanowires can have different morphologies and dimensions according to the parameters involved in the synthesis process (solvent concentration, temperature, sliding speed, etc.). The slip-coated nanowires can have rectangular or hollow cross section and thickness ranging between few to hundreds of nanometers, as seen in the three-dimensional AFM reconstruction images shown in Fig. 1b. Using a silicon substrate coated with a dielectric layer (e.g., SiO2, TiO2) the difference in height between the nanowires corresponds to a different color contrast in the optical images taken under white light illumination. Slip-coated perovskite nanowires exhibit a variety of colors according to their thickness and the dielectric layer, as shown in Fig. 1a, providing thus an ideal testbed for our optical method to measure nanowire thicknesses.

Details are in the caption following the image
(a) Optical image of a bunch of nanowires slip-coated on a 280 nm thick SiO2 layer. (b) Three-dimensional AFM image reconstruction of the imaged set of nanowires. We can see from the AFM micrograph that different colors correspond to different nanowire thicknesses. (c) Schematic representation of optical transmission and reflection for a flat perovskite film of thickness d1 deposited on a dielectric layer of thickness d2 grown on top of a Si substrate.
The different colors shown in Fig. 1a and their dependence upon the material thickness can be understood and reproduced by standard thin film optics theory. To this end, we follow Ref. 22 which describes a procedure to calculate the dependence of the red, green, blue (RGB) parameters on the thicknesses and optical properties of multilayer systems. We express the reflectance of the multilayer system MAPbI3/dielectric/Si as follows 14, 16, 23:
urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0001(1)
where λ is the wavelength of the incident light, r1, r2, and r3 are the amplitudes of the light reflected at air/MAPbI3, MAPbI3/dielectric, and dielectric/silicon interfaces, respectively. In Eq. 1, δ1 = (2πd1/λ)(n1 − ik1)cosθ1 and δ2 = (2πd2/λ)(n2− ik2)cosθ2 are the phase changes across MAPbI3 and the dielectric, where dj, nj + ikj, and θj are the layer thickness, the complex index of refraction, and the propagation angle for MAPbI3 (j = 1) and dielectric (j = 2), respectively (see scheme of Fig. 1c). The effect of the numerical aperture (NA) of the microscopic objective can be taken into account by performing an arithmetic average of the incident angle from θ = 0 to θ = sin−1(NA). From the angle-averaged reflectance, we calculate numerically the tri-stimulus components as follows:
urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0002(2)
where P(λ) is the power spectrum of the light source and x(λ), y(λ), and z(λ) are the CIE color-matching functions. Finally, we convert Eq. 2 to the RGB color scheme using (R, G, B)T = (X, T, Z)T M−1, where the transformation matrix M depends on the white reference of the light source and other instrumental parameters 22. Using the same method, and redefining the phase changes and the reflected amplitudes, we calculate also the RGB parameters, denoted R0, G0, and B0, for dielectric/Si multilayer systems without MAPbI3. Further details are given in the Supporting Information (online at: www.pss-a.com).

In Fig. 2, we show the calculated perceived colors of MAPbI3/dielectric/Si as a function of the MAPbI3 and of the dielectric layer thicknesses, respectively, d1 and d2, under an incident halogen light. In the calculations, we varied the thickness of the dielectric layer from d2 = 100 nm to d2 = 500 nm for the case of SiO2, Fig. 2a, and from d2 = 50 nm to d2 = 300 nm for TiO2, Fig. 2b. For all cases we have used the value NA = 0.8 for the numerical aperture of the microscope. From Fig. 2a we see that, for a given SiO2 thickness, the calculated color of the multilayer changes distinctly with the thickness d1 of MAPbI3, at least for d1 smaller than about 80–100 nm. Thicker MAPbI3 films tend to have more saturated colors, with progressively less pronounced color variations as d1 increases. A similar trend is observed for the MAPbI3/TiO2/Si multilayers shown in Fig. 2b. However, in this case color saturation sets in for somewhat smaller values of d1 (about 50–70 nm), which is explained by the larger index of refraction n2 of TiO2 compared to that of SiO2 (see Supporting Information, Fig. S2b). The difference between n2 of TiO2 and that of SiO2 explains also that colors tend to saturate at thinner layers of TiO2 compared to SiO2.

Details are in the caption following the image
Calculated perceived colors of MAPbI3/dielectric/Si multilayer system as a function of the perovskite thickness and of SiO2 (a) and TiO2 (b) thicknesses. The calculated colors shown on the left of the vertical-dashed lines refer to dielectric/Si.

From the calculated colors for d2 = 280 nm of Fig. 2a, we see that the MAPbI3 wires having blue color in Fig. 1a are expected to have thicknesses in the range between ≈10 and ≈40 nm, while the orange portions of the wires should indicate thicknesses larger than about 50 nm. These estimates are in fair qualitative agreement with the thicknesses values measured by AFM (Fig. 1b), suggesting that the calculated color charts of Fig. 2 may be exploited to characterize the size of MAPbI3 wires.

3.2 RGB distance

Calculated color maps as those shown in Fig. 2 are useful in establishing a qualitative or even semi-quantitative correspondence between film thicknesses and observed colors of multilayer systems. This correspondence can be set in more quantitative terms by calibrating the calculated colors with known thicknesses of the deposited material measured for example by AFM 18, 19. Here we introduce a one-step, calibration-free method that enables to reconstruct the film thickness directly from optical images. To this end, we measure the deviation from the experimental and calculated RGB parameter as follows. We denote urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0003, urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0004, and urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0005 the RGB components extracted at a given position urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0006 of an optical image of MAPbI3/dielectric/Si, and urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0007, urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0008, and urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0009 the RGB components of the bilayer system dielectric/Si. Using the calculated and experimental RGB components we construct the vectors
urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0010(3)
from which we define the RGB distance as follows:
urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0011(4)

In the ideal situation in which calculated RGB parameters reproduce exactly the measured ones, the thickness d1 for a given urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0012 would be given by the solution of urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0013. There are, however, always some discrepancies between the calculated and measured RGB parameters, due to, for example, the nonperfect flat shapes of the nanowires, slight inhomogeneities of the dielectric thickness, and the approximated spectrum of the light source. We thus estimate the thickness of MAPbI3 at a given position urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0014 of an optical image by finding the value of d1 for which urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0015 has an absolute minimum. Since the components of urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0016 and urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0017 are measured with respect to the corresponding RGB values of the substrate, absolute minima of urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0018 are expected to give a fair estimate of the actual wire thickness. From the color chart of Fig. 2, we see that in principle this method is able to estimate MAPbI3 thicknesses smaller than about 80–100 nm for SiO2/Si substrates and 50–70 nm for TiO2/Si substrates, which are the regions in Fig. 2 where the calculated colors change more visibly with d1.

3.3 Reconstruction of MAPbI3 thicknesses

To reconstruct the wire thicknesses from optical images of MAPbI3/dielectric/Si multilayers, we first calculate the RGB components (as described above) by increasing d1 from 0 to 100 nm in steps of 1 nm, with dielectric thickness fixed at the measured value. Subsequently, for each pixel of the optical image we look for the value of d1 such that urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0019 is smallest. This process generally takes only a few seconds on a laptop computer even for images of about 1000 × 1000 pixels. We test this procedure on selected regions of the optical image of MAPbI3/SiO2/Si, shown in Fig. 1a, by comparing the values of d1 obtained from minimization of urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0020 with the heights extracted from AFM measurements, as shown in Fig. 3. From the d1 maps shown in Fig. 3c, g, and m, and from the corresponding profiles reported in Fig. 3d, h, and n, we see that our method enables us to identify with overall good accuracy wire thicknesses comprised between 20 and 50 nm. Remarkably, even if the AFM profiles reveal that the upper surface of the wires is generally not perfectly flat, the reconstructed thicknesses are in good accord. The lower spatial resolution of the optical images compared to the AFM micrographs and the finite numerical aperture of the microscope contribute to round-off the fine details of the reconstructed thickness profiles. In this respect, the orientation of the nanowire surfaces does not appear to influence the overall performance of the method. Furthermore, wires thickness smaller than about 15 nm are generally underestimated by the optical reconstruction, as seen by comparing the AFM profile of the first (last) peak of Fig. 3d (3h) with the corresponding profile of the reconstructed thickness. Note also that MAPbI3 thicknesses greater than about 70 nm are not recognized, as evidence for example in Fig. 3n, in which the peak of height ≈100 nm in the AFM profile is completely missing in the d1 profile. By looking at optical image of Fig. 3i, we see that the missing peak comes from a wire that has colors not much different from that of the SiO2/Si substrate. We expect thus, that the use of different thicknesses of the SiO2 layer would possibly increase the visibility of wires also thicker that 70 nm.

Details are in the caption following the image
Optical (a, e, and i) and AFM (b, f, and l) micrographs of a set of nanowires extracted from Fig. 1a and b. Reconstructed thickness maps obtained from the optical image are shown in panels (c, g, and m). Panels (d, h, and n) show profiles of the MAPbI3 thickness obtained from AFM (upper panels) and from the reconstructed thickness maps (lower panels).

To assess the effect of the dielectric thickness and of the deposition process, we have reconstructed the wire thicknesses from optical images of MAPbI3 slip-coated on SiO2/Si substrates with d2 = 100 nm and d2 = 500 nm, as shown in Fig. 4. From Fig. 4c, we see that the distribution of the reconstructed d1 values for d2 = 100 nm has a broad peak centered at d1 ≈ 55 nm with a tail extending above 80 nm. Note also that a portion of wires results to have thicknesses of about 100 nm or larger, as indicated by the peak at d1 ≈ 100 nm. A similar analysis of MAPbI3/SiO2/Si with d2 = 500 nm, shown in Fig. 4d–f, suggests that the wires in this case have thicknesses broadly distributed up to about d1 ≈ 60 nm. The bottom panels of Fig. 4 show our analysis for a dense film of MAPbI3 nanowires slip-coated on 500 nm thick SiO2 substrate: the reconstructed nanowire film thickness is narrowly distributed around approximately 15 nm, implying thus a fairly homogeneous coverage of the substrate. The results of Fig. 4 show also that our method can automatically reconstruct thicknesses profiles from large-scale optical images, giving thus the possibility of performing statistical analyses as those presented in Fig. 4c, f, and i.

Details are in the caption following the image
Optical micrographs (a, d, and g), respective reconstructed thickness contrast maps (b, e, and h), and extracted thickness distribution (c, f, and i) for three different sets of nanowires slip-coated on two substrates with 100 nm (top panels) and 500 nm (middle and bottom panels) thick SiO2.

In Fig. 5, we show the results of applying the minimization of urn:x-wiley:14381656:media:pssa201533067:pssa201533067-math-0021 to optical images of MAPbI3 wires slip-coated on TiO2/Si substrates with d2 = 100 nm. Compared to the case with SiO2/Si substrates, the AFM images (Fig. 5b and f) reveal a substantial amount of MAPbI3 nanoparticles deposited on the substrate. These nanoparticles are much less visible in Fig. 5a and e due to the lower resolution of the optical imaging, and are thus largely not recognized by our method. Nevertheless, the reconstructed wire thicknesses shown in the maps and profiles of Fig. 5c and g and Fig. 5d and h are in overall good accord with the heights measured by AFM. We note that the AFM profiles of MAPbI3/TiO2/Si display wire cross sections that are much more corrugated than those shown in Fig. 3, with an average wire thickness which is, however, well captured by the reconstructed profiles shown in Fig. 5d and h.

Details are in the caption following the image
Optical (a and e) and AFM (b and f) micrographs of a set of nanowires slip-coated on TiO2/Si substrate with d2 = 100 nm. Reconstructed thickness maps obtained from the optical image are shown in panels (c and g). Parts (d and h) show profiles of the MAPbI3 thickness obtained from AFM (upper panels) and from the reconstructed thickness maps (lower panels).

4 Conclusions

We have presented a method to easily read in a quick and quite reliable way the thickness of MAPbI3 nanowires deposited on dielectric substrates directly from optical images in visible light. This approach takes advantage from the calculated color variation of MAPbI3/dielectric/Si multilayers with the thickness of MAPbI3 and correlates it with the observed colors. Minimization of a suitably defined RGB distance permits to calculate the values of the nanowire thickness which give the best agreement with the observed colors. Remarkably, this procedure does not involve calibration from other measurements (AFM, Raman) as it requires as only input the optical images of the multilayer system. Comparison with AFM thickness profiles confirm that our method gives reliable and rapid estimates of the average MAPbI3 thicknesses for different substrates. Nanowires up to about 80 nm in thickness can also be identified from large-scale optical images, permitting to determine the distribution of wire thicknesses for a given substrate. Thicknesses of MAPbI3 films growth by different methods, like, e.g., spin-coating, could be in principle extracted by our method if the corresponding optical images exhibit sufficient color contrasts. Furthermore, our method could be possibly extended to automatically reconstruct thickness maps of other thin films or two-dimensional materials like, e.g., graphene and/or transition metal dichalcogenides, whose thickness has been so far determined in a more indirect way through analysis of contrast 14, 15, 18, 19 and color difference 16, 17.

Acknowledgement

M.S., B.N., L.F., and E.H. acknowledge financial support from the European Research Council through the Advanced ERC grant no. 670918 (Picoprop).

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