Volume 142, Issue 23 e56976
RESEARCH ARTICLE

Probing the Effect of Prepolymerization on the Structure and Properties of Phthalonitrile Resin/Basalt Fiber Composites

Shuai Zhang

Corresponding Author

Shuai Zhang

Key Laboratory of Materials and Surface Technology (Ministry of Education), School of Materials Science and Engineering, Xihua University, Chengdu, China

Engineering Research Center of Intelligent Air–Ground Integration Vehicle and Control, Xihua University (Ministry of Education), Chengdu, China

Tianfu Jiangxi Laboratory, Chengdu, China

Correspondence:

Shuai Zhang ([email protected])

Rui Han ([email protected])

Contribution: Conceptualization (lead), Data curation (lead), Funding acquisition (equal), ​Investigation (equal), Project administration (lead), Writing - review & editing (lead)

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Ao Yang

Ao Yang

Key Laboratory of Materials and Surface Technology (Ministry of Education), School of Materials Science and Engineering, Xihua University, Chengdu, China

Engineering Research Center of Intelligent Air–Ground Integration Vehicle and Control, Xihua University (Ministry of Education), Chengdu, China

Contribution: Data curation (equal), ​Investigation (equal), Methodology (equal), Writing - original draft (equal)

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Pan He

Pan He

Sichuan Provincial Engineering Research Center of Functional Development and Application of High-Performance Special Textile Materials, Chengdu Textile College, Chengdu, China

Contribution: ​Investigation (supporting), Methodology (equal), Supervision (equal)

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Yi Lu

Yi Lu

Key Laboratory of Materials and Surface Technology (Ministry of Education), School of Materials Science and Engineering, Xihua University, Chengdu, China

Engineering Research Center of Intelligent Air–Ground Integration Vehicle and Control, Xihua University (Ministry of Education), Chengdu, China

Contribution: ​Investigation (supporting), Resources (supporting)

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Guangzhao Li

Guangzhao Li

Key Laboratory of Materials and Surface Technology (Ministry of Education), School of Materials Science and Engineering, Xihua University, Chengdu, China

Engineering Research Center of Intelligent Air–Ground Integration Vehicle and Control, Xihua University (Ministry of Education), Chengdu, China

Contribution: ​Investigation (supporting), Supervision (equal)

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Jiajia Ye

Jiajia Ye

School of Materials and Energy, University of Electronic Science and Technology of China, Chengdu, China

Contribution: ​Investigation (supporting), Resources (supporting)

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Yumin Huang

Yumin Huang

School of Materials and Energy, University of Electronic Science and Technology of China, Chengdu, China

Contribution: ​Investigation (supporting), Resources (supporting)

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Rui Han

Corresponding Author

Rui Han

Key Laboratory of Materials and Surface Technology (Ministry of Education), School of Materials Science and Engineering, Xihua University, Chengdu, China

Engineering Research Center of Intelligent Air–Ground Integration Vehicle and Control, Xihua University (Ministry of Education), Chengdu, China

Tianfu Jiangxi Laboratory, Chengdu, China

Correspondence:

Shuai Zhang ([email protected])

Rui Han ([email protected])

Contribution: Funding acquisition (equal), Supervision (equal), Writing - original draft (supporting)

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First published: 06 March 2025

Funding: This work was supported by National Natural Science Foundation of China (51703182), the Open Project of Civil Aircraft Fire Science and Safety Engineering Key Laboratory of Sichuan Province (MZ2024KF01), the Sichuan Science and Technology Program (2020ZDZX0029 and 2022ZHCG0089), Chengdu Science and Technology Program (2022-YF09-00020-SN), Chengdu Science and Technology Talents Innovation Program (2021-RC03-00024-CG), and Open Project of Technology Innovation Center of Hydrogen Storage-Transportation and Fueling Equipments for State Market Regulation (TICHE2023001).

ABSTRACT

Prepolymerization is a common procedure in the practical application of high-performance composites based on thermosetting resins, but very few reports studied the effects of prepolymerization on the curing reactivity, the chemical structure, and the properties of the final composites. Therefore, in this work, a phthalonitrile resin with a benzoxazine moiety was selected for prepolymerization and for preparing composites with basalt fiber cloth. It was revealed that the molecular weight increased slightly after prepolymerization, consuming a small number of functional groups and releasing groups with catalytic activity. Consequently, the curing reactivity of the prepolymers increased and then decreased; the toughness and strength increased, but the thermal properties increased and then decreased after prepolymerization. All of the variations resulted from the combined function of generated active groups and decreased molecular mobility; that is, more active groups such as phenolic hydroxyls were released after prepolymerization, but the molecular weight was increased, and functional groups were consumed, which led to difficulty in the motion of the resin melt and the crosslinking reaction.

Conflicts of Interest

The authors declare no conflicts of interest.

Data Availability Statement

Data will be made available on request.

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