Volume 64, Issue 30 e202502745
Research Article

Designing Low-Cost High-Conductivity and Nonflammable Phosphate Electrolytes Toward High-Energy Sodium-Ion Batteries

Mengchuang Liu

Mengchuang Liu

State Key Laboratory of Advanced Electromagnetic Technology, School of Electrical and Electronic Engineering, Huazhong University of Science and Technology, Wuhan, 430074 China

School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, Wuhan, 430074 China

These authors contributed equally to this work.

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Fenfen Ma

Fenfen Ma

GuSu Laboratory of Materials, Suzhou, Jiangsu, 215123 China

These authors contributed equally to this work.

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Wei Liu

Wei Liu

State Key Laboratory of Advanced Electromagnetic Technology, School of Electrical and Electronic Engineering, Huazhong University of Science and Technology, Wuhan, 430074 China

These authors contributed equally to this work.

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Ziqi Zeng

Corresponding Author

Ziqi Zeng

State Key Laboratory of Advanced Electromagnetic Technology, School of Electrical and Electronic Engineering, Huazhong University of Science and Technology, Wuhan, 430074 China

E-mail: [email protected]; [email protected]

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Yuanke Wu

Yuanke Wu

State Key Laboratory of Advanced Electromagnetic Technology, School of Electrical and Electronic Engineering, Huazhong University of Science and Technology, Wuhan, 430074 China

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Prof. Xin Chen

Prof. Xin Chen

Suzhou Laboratory, Suzhou, Jiangsu, 215123 China

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Prof. Shijie Cheng

Prof. Shijie Cheng

State Key Laboratory of Advanced Electromagnetic Technology, School of Electrical and Electronic Engineering, Huazhong University of Science and Technology, Wuhan, 430074 China

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Prof. Jia Xie

Corresponding Author

Prof. Jia Xie

State Key Laboratory of Advanced Electromagnetic Technology, School of Electrical and Electronic Engineering, Huazhong University of Science and Technology, Wuhan, 430074 China

E-mail: [email protected]; [email protected]

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First published: 15 May 2025

Graphical Abstract

Evaluating the synergetic effect of dielectric constant (DC) and binding energy (Ea) of solvents on the interaction between Na+ and anion balances stable interfacial chemistry and high ionic conductivity in non-flammable phosphate electrolytes. Developed electrolytes enable high-energy pouch cell achieving a capacity retention of 87.1% after 700 cycles at the current density of 2C.

Abstract

Safety hazard induced by flammable electrolytes are troubling the advancement of practical sodium-ion batteries (SIBs). Non-flammable phosphate electrolytes are competent to address this issue, yet current designs struggle to balance the interfacial chemistry and high ionic conductivity due to the untamed interaction between Na+ and anion. Herein, we evaluate the effect of dielectric constant (DC) and binding energy (Ea) of solvents on this interaction, revealing a systematic approach to achieve desired designs. It is shown that incorporating solvents with high DC and moderate Ea forms anion-rich solvation structure for stabilizing the anode interface and achieving necessary salt dissociation for high ionic conductivity. Specifically, propylene carbonate is incorporated as the eligible solvent into triethyl phosphate, affording non-flammable electrolytes with low cost and high ionic conductivity of 6.22 mS cm−1. Consequently, 1.25 Ah hard carbon (HC)|NaNi1/3Fe1/3Mn1/3O2 (NFM) pouch cell delivers a high-power discharge of 5C rate and maintains an impressive capacity retention of 87.1% after 700 cycles at 2C rate. Moreover, 6.61 Ah HC|NFM pouch cell with 152.3 Wh kg−1 avoids smoke production and volume expansion during nail penetration. This work discloses an advanced strategy for deigning practical phosphate electrolytes, paving the way for developing high-performance SIBs.

Conflict of Interests

The authors declare no conflict of interest.

Data Availability Statement

The data that support the findings of this study are available from the corresponding author upon reasonable request.

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