Volume 2025, Issue 1 3721352
Research Article
Open Access

Formulation of Nutrient-Enriched Wheat-Based Cookies Using Defatted Soybean Flour and Moringa stenopetala Leaf Powder

Melat Bereket Sherif

Melat Bereket Sherif

Department of Chemical Engineering , Addis Ababa Science and Technology University , P.O. Box 16417, Addis Ababa , Ethiopia , aastu.edu.et

Search for more papers by this author
Debebe Worku Dadi

Debebe Worku Dadi

Food and Beverage Industry Research and Development Center , Manufacturing Industry Development Institute , P.O. Box 6945, Addis Ababa , Ethiopia , aastu.edu.et

Search for more papers by this author
Neela Satheesh

Neela Satheesh

Department of Food Science and Processing Technology , School of Biological Sciences , Amity University , Mohali , Punjab, India , amity.edu

Search for more papers by this author
Henock Woldemichael Woldemariam

Corresponding Author

Henock Woldemichael Woldemariam

Department of Chemical Engineering , Addis Ababa Science and Technology University , P.O. Box 16417, Addis Ababa , Ethiopia , aastu.edu.et

Biotechnology and Bioprocess Center of Excellence , Addis Ababa Science and Technology University , P.O. Box 16417, Addis Ababa , Ethiopia , aastu.edu.et

Search for more papers by this author
First published: 03 July 2025
Academic Editor: Mohamed Addi

Abstract

Cookies, despite their popularity among both children and adults and being regarded as one of the most functional baked products, often have lower nutritional value due to their primary ingredient, wheat. Therefore, this research aimed to improve the nutritional value of wheat-based cookies using Moringa (Moringa stenopetala) leaf powder (MLP) and defatted soybean flour (DSF) and optimize the blending ratio, baking time, and temperature. From preliminary tests, the blending ratios were ranged from 65% to 85%, 1% to 20%, and 5% to 15% for wheat, DSF, and MLP, respectively, whereas the baking temperature and time were ranged from 180°C to 200°C and 7–11 min, respectively. The result showed that there were significant differences (p < 0.05) among the formulated samples in nutritional and functional characteristics at different blending ratios, baking temperatures, and baking times. It was also found that the optimum parameters to develop functional cookies in terms of the optimum overall acceptability, protein content, and TPC were when the blending ratio of 75% wheat, 15% DSF, and 10% MLP, with baking temperature at 180°C for 8.75 min. The cookies developed using these optimum parameters had a protein content and TPC of 15.54% and 2.64 mg GAE/g, respectively, with the overall acceptability score of 6.49 (on a seven-point hedonic scale). In addition, the optimized cookies had 16.76%, 3.82%, 9.10%, 1.96%, 57.12%, and 424.23 kcal/100 g of crude fat, fiber, moisture, ash, carbohydrate, and calories, respectively. In addition, the antioxidant activities of the optimized cookies with the percentage of inhibition were 39.81% for DPPH and 35% for FRAP. These cookie samples also had the values of 6.40 N for hardness, 0.29 for water activity, and 5.14% for spread ratio. The findings of this study showed that the blending ratio of the three ingredients had a significant impact on the sensorial acceptability of the developed cookies, as well as protein content and TPC were highly influenced by DSF and MLP ratios. Therefore, developing nutrition-enriched wheat-based cookies by blending with defatted soybean and M. stenopetala leaf powder using the aforementioned optimum parameters will improve the nutritional content of the cookies product with the preferred overall sensorial acceptability.

1. Introduction

Cookies are popular among both children and adults. Since cookies do not contain as much moisture as other baked goods such as breads or cakes, they last longer and are less susceptible to microbial deterioration [1].

Malnutrition is the primary cause of death in approximately 45% of children under the age of five [2]. Most complementary foods in developing countries are starchy root crops or cereals, such as whole wheat which cannot provide the wider nutritional compositions [3]. In Ethiopia, protein deficiency is the most common cause of malnutrition among all potential causes. One strategy to solving this protein malnutrition problem is the effective utilization and consumption of plant proteins. The plant proteins are affordable and versatile in nature.

The defatted soybean seed cake is a nutritionally (higher protein and fiber) rich byproduct of the edible oil extraction industries. According to FAO [4], India is the world’s greatest producer of oilseeds, producing about 25 million tons of oilseed cakes annually. In terms of quantity, soya deoiled cake is the most common byproduct worldwide, followed by canola seed cake. Various studies have reported the use of these protein-rich resources for human consumption. It is therefore possible to use soya deoiled cake flour (defatted soybean flour [DSF]) for human consumption as well as animal feed [5]. The effective consumption of the deoiled cake can alleviate malnutrition and solve the problem of oilseed cake disposal. Effective utilization also facilitates better additional income sources for the oilseed producing farmers and processors.

Moringa stenopetala is commonly known as the African Moringa tree. In Ethiopia, it is underutilized and referred by several names in different languages, Halako (Gamo/Wolayita), Shiferaw (Amharic), Shalchade (Konso), and cabbage tree [6]. The leaves are rich in nutrients and bioactive compounds with higher antioxidant activities, which have the potential to prevent various chronic illnesses such as diabetes and hypertension [7, 8], and the leaf extract has a high degree of antioxidant activity [9]. This shows that using Moring leaf powder (MLP) in food formulations improves the nutritional and bioactive content of the product. Therefore, DSF and MLP were chosen as the sources of protein and antioxidants in this study. By considering the aforementioned benefits and gaps, the purpose of this study was to develop nutrition- enriched wheat-based cookies from wheat flour, DSF and MLP formulations, as well as to optimize the blending ratios, baking temperature, and baking time to improve the overall acceptability and protein content with total phenolic content (TPC).

2. Materials and Methods

2.1. Raw Material Collection

Five kilograms of DSF (Gonder variety) were obtained from Kunifera Agro-Processing PLC., Addis Ababa, Ethiopia. MLP (1 kg) was obtained from Zeise Talaye Moringa Processer Cooperative, Arba Minch, Ethiopia. Whole wheat grain (Boru variety, 15 kg) was purchased from Kulumsa Agricultural Research Center, Asella, Ethiopia. Other ingredients, such as sugar (10 kg), baking powder (1 kg), shortening oil (3 L), and salt (0.5 kg) were purchased from the Addis Ababa local market.

2.2. Raw Material Processing

The DSF and whole wheat samples were cleaned to remove foreign materials before being processed. They were dried to a moisture content of less than 12% and milled using a laboratory miller (MF 3170, Hagersten, Sweden). The MLP was dried at room temperature (about 25°C) for 7 days under shade. Then, the prepared flours were sieved through a 0.5 mm sieve, packed in polyethylene bags, and stored at refrigeration temperature (4°C) until further use and analysis.

2.3. Experimental Design

A total of 18 combinations were generated using D-optimal custom design with three ingredients (whole wheat flour/DSF/MLP), baking time, and temperature using Design-Expert software (Version 12) to examine the response pattern for protein, TPC, and overall acceptance of cookies. The lower and upper ranges of the three factors are presented in Table 1. These ranges were determined using previously published research [1012] and preliminary experiments. The validity of the optimum condition was confirmed with triplicate experimental data, which were compared with the data from the optimization analysis.

Table 1. Experimental variable ranges using D-optimal custom design.
Factors Units Levels
Baking temperature °C 180 190 200
Baking time min 7 9 11
Blending ratio % 85/10/5 75/15/10 65/20/15
  • Note: Blending ratio was in the sequence of whole wheat flour/soya deoiled cake flour/Moringa leaf powder.

2.4. Cookies Preparation

The cookies were prepared according to Igbabul et al. [13] with some adjustments. Hundred grams of different composite flours (as shown in Table 1) were mixed with 40 g palm oil, 43 g sugar, 1.67 g NaHCO3, 1.25 g salt, and 1 g baking powder. These blends were mixed with 22 g of water and kneaded to make dough. Then, the dough was prepared into 3-mm-thick sheets with a kitchen rolling pin and cut into a diameter of 4.5 cm with the cookie cutters. The cookies were baked in an oven at different baking temperatures and times (Table 1). Finally, the cookies were allowed to cool at room temperature and placed in airtight plastic bags and kept at −20°C for further analysis. The control cookies were prepared with 100% wheat flour.

2.5. Proximate Analysis

The proximate composition of the samples was analyzed using the AOAC method [14]. The moisture content of the sample was determined by drying in an oven at 105°C for 4 h. The crude protein content was determined by the Kjeldahl technique. The fat content of the sample was determined using Soxhlet extraction. The ash content of the sample was determined by incinerating the sample in a muffle furnace (Nabertherm, Germany) at 550°C until the gray colored ash was obtained. The crude fiber was determined using the acid–base digestion method. The energy content of the samples was determined according to the AOAC method [15], as shown in the following equation:
(1)
where TC is total carbohydrate, CF is crude fiber, CP is crude protein, and TF is total fat.

2.6. Determination of Water Activity

The water activity was determined using a water activity analyzer (AQUALAB 4TE, USA) at 25°C [16].

2.7. Color Analysis

Color measurements, L (lightness), a (redness-greenness), and b (yellowish-bluish), of the formulated cookie samples were carried out using a spectrophotometer (Jasco V-770, Japan) [17].

2.8. Texture Analysis

The texture of the cookie samples was determined using a texture analyzer (TA1, LLOYD, England). The probe (4 mm wide) was run perpendicular to the sample’s major dimension at a constant speed of 2 mm/s. The hardest force (N) needed to shear the sample was measured and the distance at which the highest force is reached was also measured [18].

2.9. Physical Dimensions

The diameter and thickness of cookies were determined according to the AOAC [15] method. The dimension and thickness were measured using an electronic digital caliper, and the average of four cookies’ measurements was recorded. The spread factor was calculated by dividing the average value of the diameter by the average value of the thickness of cookies [19]. The spread factor was calculated by using the following equation:
(2)
where SF is the spread factor, D is the diameter of the cookies, and T is the thickness of the cookies.

2.10. TPC

The TPC of the samples was determined by the Folin–Ciocalteu method as described by Phuyal et al. [20]. Ten milligrams of the standard gallic acid were dissolved in 10 mL of methanol. Different gallic acid concentrations (25, 50, 75, and 100 μg/mL) were prepared. Then, 5 mL of the 10% Folin–Ciocalteu reagent and 4 mL of 7% Na2CO3 were added to each aliquot. The mixture was thoroughly mixed and kept at 40°C for 30 min. Then, the absorbance was read at 760 nm using a UV-visible spectrophotometer. Finally, the calibration curve was plotted at various gallic acid concentrations and the TPC was expressed by using the following equation:
(3)
where TPC is the TPC (mg GAE/g dry extract), C is the gallic acid concentration obtained from the calibration curve (mg/mL), V is the volume of extract in mL, and m is the mass of extract in grams.

2.11. Free Radical Scavenging Using the DPPH Assay

The DPPH assay was conducted according to Phuyal et al. [20]. The DPPH solution (1 mL) was added to the sample solution, and the mixture was allowed to stand for 30 min in the dark. The absorbance was recorded at 517 nm using a spectrophotometer. The standard ascorbic acid solution was used to prepare the calibration curve. The percentage of inhibition was calculated by using the following equation:
(4)
where I is the percentage of inhibition %, AC is the absorbance of the control, and As is the absorbance of the sample.

2.12. Ferric-Reducing Antioxidant Power (FRAP)

The FRAP was determined according to Chaves et al.’s [21] method. A 2.5 mL of 0.2 mM phosphate buffer solution at pH 6.6 and 2.5 mL of 1% potassium ferrocyanide were combined with aliquots of 1 mL of each methanol-extracted sample solution (Conc. 0.1, 0.5, 1, and 2 mg/mL). The mixture was centrifuged at 1000 rpm for 10 min after 2.5 mL of 10% trichloroacetic acid was added. Then, 2.5 mL of the supernatant was mixed with 2.5 mL of distilled water and 0.5 mL of 0.1% FeCl3, followed by the addition of 0.5 mL of 0.1% ferric chloride. Finally, the absorbance was measured at 700 nm using a spectrophotometer and the FRAP was expressed as a percentage of inhibition.

2.13. Sensory Evaluation

Sensory evaluation was conducted according to Svensson [22]. A seven-point hedonic scale (1 corresponds to “dislike it very much” and 7 corresponds to “like very much”) was used to evaluate the aroma, taste, and color. Randomly coded product samples were arranged in a random order on white plates and served to the panelists. The test was conducted by semitrained panelists (15 members). Potable water was provided as palate cleaners between sample evaluations.

2.14. Statistical Data Analysis

The processing parameters were optimized using D-optimal custom design and response surface methodology using Design-Expert software Version 12. The data were analyzed using Minitab software (Version 21), and the results are presented as mean ± standard deviation. To separate statistically the mean values of the results, one-way analysis of variance (ANOVA) and the significance test at p ≤ 0.05 were used.

3. Results and Discussion

3.1. Effect of Processing Parameters on Protein Content of Cookies

The cookies with the highest protein content (18%) were determined in the cookies prepared from a blending ratio of 65/20/15 (whole wheat flour/DSF/MLP) and baked at a temperature of 180°C for 9-min baking time. In contrast, the cookies with the lowest protein content (9.5%) were made with a 85/10/5 blending ratio of whole wheat flour/DSF/MLP and baked at 200°C for 11 min (Table 2). The protein content of the cookies increased mainly due to the addition of DSF. This is attributed to the DSF having a high protein content [23]. This finding agreed with the protein content of the cookies 7.53%–21.08% [24] and 11.6%–16.3% [25] from composite flour of whole wheat and DSF. As illustrated in Figure 1, the protein content of cookies was significantly (p < 0.05) affected by both baking temperature and time. The protein content of the cookies was lower when the baking temperature and time increased. This could be due to the partial destruction of some amino acids and other nitrogenous compounds [26]. In addition, a high temperature leads to the chemical reaction, Maillard reaction, which takes place between reducing sugars and amino acids, which also leads to the formation of non-nutritional compounds that could reduce the availability of amino acids such as protein [27]. According to Liu et al. [28], the secondary structure of the protein is changed from α-helix to β-sheet and β-turn when the baking temperature and frying times were increased.

Table 2. Experimental design matrix of factors for D-optimal custom design.
Runs Factors Responses
Baking temp (°C) Baking time (min) Blending ratio (%) (wheat flour/DSF/MLP) Protein (%) TPC (mg GAE/g) Overall acceptability
1 200 9 85/10/5 11 0.3 5.6
2 200 11 85/10/5 9.5 0.1 5.2
3 190 9 75/15/10 15.3 3.19 5.8
4 190 7 65/20/15 16.6 6.6 5.4
5 200 9 65/20/15 14.5 3.58 4.4
6 180 9 85/10/5 13 2 6.6
7 200 7 75/15/10 14 2.61 5.2
8 200 9 65/20/15 14.2 3.57 4.3
9 180 11 85/10/5 11.4 1.93 6.5
10 180 7 75/15/10 15.4 2.88 6.4
11 180 9 65/20/15 18 5.15 5.6
12 200 7 85/10/5 10.5 0.97 5.8
13 190 9 85/10/5 12.5 1.5 6.2
14 200 7 75/15/10 13.5 2.75 5.2
15 180 9 65/20/15 17.5 4.99 5.6
16 180 7 85/10/5 10.8 2.25 6.2
17 200 11 75/15/10 10 2 4.6
18 190 11 65/20/15 15 4 4.7
  • Note: DSF, soya deoiled cake flour.
  • Abbreviations: GAE, gallic acid equivalent; MLP, Moringa leaf powder; TPC, total phenolic content.
Details are in the caption following the image
Contour plots show the protein content of cookies developed from different blending ratios of wheat flour/soya deoiled cake flour/Moringa leaf powder (65/20/15, 75/15/10 and 85/10/5, respectively), baking temperature, and baking time. (a) 85/10/5 wheat flour/soya deoiled cake flour/Moringa leaf powder. (b) 75/15/10 wheat flour/soya deoiled cake flour/Moringa leaf powder. (c) 65/20/15 wheat flour/soya deoiled cake flour/Moringa leaf powder.
Details are in the caption following the image
Contour plots show the protein content of cookies developed from different blending ratios of wheat flour/soya deoiled cake flour/Moringa leaf powder (65/20/15, 75/15/10 and 85/10/5, respectively), baking temperature, and baking time. (a) 85/10/5 wheat flour/soya deoiled cake flour/Moringa leaf powder. (b) 75/15/10 wheat flour/soya deoiled cake flour/Moringa leaf powder. (c) 65/20/15 wheat flour/soya deoiled cake flour/Moringa leaf powder.
Details are in the caption following the image
Contour plots show the protein content of cookies developed from different blending ratios of wheat flour/soya deoiled cake flour/Moringa leaf powder (65/20/15, 75/15/10 and 85/10/5, respectively), baking temperature, and baking time. (a) 85/10/5 wheat flour/soya deoiled cake flour/Moringa leaf powder. (b) 75/15/10 wheat flour/soya deoiled cake flour/Moringa leaf powder. (c) 65/20/15 wheat flour/soya deoiled cake flour/Moringa leaf powder.

3.2. Effect of Processing Parameters on TPC of Cookies

The TPC of cookies in this study ranged from 0.1 mg/g in the cookies prepared from 75/15/10 of wheat flour/DSF/MLP, baked at 200°C for 11 min, while the highest TPC was 6.6 mg/g in cookies prepared from 65/20/15 of wheat flour/DSF/MLP, baked at 190°C for 7 min. The TPC of the cookies prepared in this study is in close agreement with the results of cookies enriched with MLP and spirulina powder (0.95–5.35 mg/g TPC) [29] and higher than the TPC of bread (2.33 mg/100 g) from MLP and wheat flour blend as reported by Khan et al. [30]. The variation in the TPC could be attributed to the usage of the extraction solvent, methanol, that is reported as a better extraction solvent than ethanol for the determination of TPC in MLP [31]. The lower amount of TPC in the cookies prepared in this study is attributed to the baking temperature and time. As shown in Figure 2, the TPC of cookies in the current study was significantly (p < 0.0001) affected by both baking temperature and time as well as their interaction, which decreases as baking temperature and time increase.

Details are in the caption following the image
Contour plots show the total phenolic content (TPC) of cookies developed from different blending ratios of wheat flour/DSF/MLP (65/20/15, 75/15/10, and 85/10/5, respectively), baking temperature, and baking time. (a) 65/20/15 of whole wheat flour/soya deoiled cake flour/Moringa leaf powder. (b) 75/15/10 of whole wheat flour/soya deoiled cake flour/Moringa leaf powder. (c) 85/10/5 of whole wheat flour/soya deoiled cake flour/Moringa leaf powder.
Details are in the caption following the image
Contour plots show the total phenolic content (TPC) of cookies developed from different blending ratios of wheat flour/DSF/MLP (65/20/15, 75/15/10, and 85/10/5, respectively), baking temperature, and baking time. (a) 65/20/15 of whole wheat flour/soya deoiled cake flour/Moringa leaf powder. (b) 75/15/10 of whole wheat flour/soya deoiled cake flour/Moringa leaf powder. (c) 85/10/5 of whole wheat flour/soya deoiled cake flour/Moringa leaf powder.
Details are in the caption following the image
Contour plots show the total phenolic content (TPC) of cookies developed from different blending ratios of wheat flour/DSF/MLP (65/20/15, 75/15/10, and 85/10/5, respectively), baking temperature, and baking time. (a) 65/20/15 of whole wheat flour/soya deoiled cake flour/Moringa leaf powder. (b) 75/15/10 of whole wheat flour/soya deoiled cake flour/Moringa leaf powder. (c) 85/10/5 of whole wheat flour/soya deoiled cake flour/Moringa leaf powder.

The loss of TPC by higher heat treatments is well reported and the high-temperature conditions during baking would be expected to degrade TPC. According to Daniel et al. [32], it is recommended to use a minimal heat treatment for lower durations (5–10 min) to preserve the antioxidant and TPC of MLP extracts. According to Razzak et al. [33], higher cooking times increase exposure to oxygen and decrease the TPC. This situation makes it easier for oxidase enzymes to carry out the oxidation process of the polyphenols. According to Vongsak et al. [34], antioxidant components in MLP extracts observed a rapid reduction when stored at high temperatures and relative humidity. Lower baking temperatures and times might not result in a significant decline in the TPC.

MLP is one of the most powerful natural antioxidant sources due to the presence of bioactive compounds that reduce the harmful effects of free radicals [8]. According to Khan et al.’s [30] study, there is a positive correlation between the concentration of phenolic compounds and antioxidant activity. The higher TPC of cookies was attributed to the presence of higher quantities of the TPC present in the raw materials. Therefore, in the present study, the TPC of the cookies was enriched with the increment of the MLP. In addition, it was also found that the TPC was negatively affected as the baking temperature was increased and to some extent, the baking time. As illustrated in Figure 2, at higher baking temperatures and times, the TPC of the cookies was decreased. According to Dadi et al. [8], the TPC of MLP was degraded when exposed to higher temperatures and longer times, which indicates that the bioactive compounds and antioxidant activity could be decreased in the food product. In this study, it was found that a higher TPC was found in the cookies developed from a 65/20/15 blending ratio of wheat flour/DSF/MLP baked at a temperature of 190°C for 7 min. While a lower TPC was found in cookies prepared from an 85/10/5 blending ratio of wheat flour/DSF/MLP, which was baked at a temperature of 200°C for 11 min (Figure 2). This might be related to a higher percentage of MLP (20%) in the former cookies and a lower percentage of MLP (5%) in the latter cookies. In addition, baking temperature and time also have effects on the TPC of the cookies (Table 2). Therefore, the blending ratio, baking temperature and time, and their interaction have a significant (p < 0.05) effect on the TPC of cookies.

3.3. Effect of Processing Parameters on Overall Acceptability of Cookies

The overall acceptability of the developed cookies was measured based on appearance, color, aroma, taste, crispiness, and texture. The acceptance ratings for the cookies ranged from 4.3 to 6.6. The cookies prepared from 85/10/5 of wheat flour/DSF/MLP baked at 180°C for 9 min were the most preferred by the panelists. According to Adeyeye and Olalekan [35], the cookies developed from a high proportion of the wheat flour (100% wheat flour) had comparable acceptability with cookies developed from composite flours containing DSF and MLP. In the current study, cookies prepared from 85/10/5 of wheat flour/DSF/MLP showed a higher acceptability score than others. The overall acceptability of the cookies enriched with MLP and DSF flour was studied by varying the blending ratio, baking temperature, and baking time. It was found that the overall acceptability was highly affected by the addition of MLP and DSF, baking temperature, and, to some extent, baking time.

The addition of MLP and DSF affected the sensory acceptability of cookies. This might be due to the unfamiliar feeling of the panelist. The reduction in the wheat flour ratio is the main reason for the reduction of cookies’ physical properties. According to Chizoba’s [36] study, the acceptability of the cookies reduced as the level of the MLP increased. In another study, Ikorodu [37] reported that the replacement of wheat flour with up to 20% of soybean flour in cookie preparation showed better sensory acceptability. In this study, the higher overall sensory acceptability was observed for the cookies developed from the composite flour of 85/10/5, wheat flour/DSF/MLP, respectively, which was baked at 180°C temperature and 9 min of baking time (Figure 3). On the contrary, the lower overall acceptability was received for cookies developed from 65/20/15 of wheat flour/DSF/MLP composite flour baked at a higher temperature (200°C) and for 9 min of baking time. This may be attributed to the higher percentage of MLP (15%) in cookies. Therefore, it can be concluded that the blending ratio, baking temperature, and baking time and their interaction have a significant (p < 0.05) effect on the overall acceptability of cookies.

Details are in the caption following the image
Contour plots show the overall acceptability of cookies developed from different blending ratios of wheat flour/DSF/MLP leaves powder (65/20/15, 75/15/10, and 85/10/5, respectively), baking temperature, and baking time. (a) 65/20/15 of wheat flour/soya deoiled cake flour/Moringa leaf powder. (b) 75/15/10 of wheat flour/soya deoiled cake flour/Moringa leaf powder. (c) 85/10/5 of wheat flour/soya deoiled cake flour/Moringa leaf powder.
Details are in the caption following the image
Contour plots show the overall acceptability of cookies developed from different blending ratios of wheat flour/DSF/MLP leaves powder (65/20/15, 75/15/10, and 85/10/5, respectively), baking temperature, and baking time. (a) 65/20/15 of wheat flour/soya deoiled cake flour/Moringa leaf powder. (b) 75/15/10 of wheat flour/soya deoiled cake flour/Moringa leaf powder. (c) 85/10/5 of wheat flour/soya deoiled cake flour/Moringa leaf powder.
Details are in the caption following the image
Contour plots show the overall acceptability of cookies developed from different blending ratios of wheat flour/DSF/MLP leaves powder (65/20/15, 75/15/10, and 85/10/5, respectively), baking temperature, and baking time. (a) 65/20/15 of wheat flour/soya deoiled cake flour/Moringa leaf powder. (b) 75/15/10 of wheat flour/soya deoiled cake flour/Moringa leaf powder. (c) 85/10/5 of wheat flour/soya deoiled cake flour/Moringa leaf powder.

3.4. Optimization of Process Parameters and Model Validation

3.4.1. Modeling and the Experimental Findings

The equations that follow illustrate the functional relationship between the independent variables (blending ratio, baking temperature, and baking time) and the dependent variables (protein content, TPC, and overall acceptability). A quadratic model was found to be the best fit for comparing the p values and R2 values.
(5)

The F-values are 88.58, 213.51, and 128.37 for protein, TPC and OAA, respectively. The model was found to be statistically significant, which means a 0.01% chance that the F-value would be large, which might be due to noise. Moreover, p ≤ 0.05 indicates that the model terms were significant. The lack of fit value is another model fit indicator. In this study, the p value was p > 0.05 and the lack of fit was nonsignificant, which indicates that the model fits well. The R2 values of the protein, TPC, and OAA were 0.9939, 0.9975, and 0.9958, respectively. These showed that the R2 was close to one, which implies that the predicted data and the experimental data were close to each other.

3.4.2. Optimization of Process Parameters

The desired goal for each processing variable and the response was selected. Numerical optimization of all independent variables (blending ratio, baking temperature, and baking time) was kept in a range, while the dependent variables (TPC, crude protein, and overall acceptability) were maximized, since they all are necessary responses. The selected optimum parameters to develop nutrient-rich wheat-based cookies were a blending ratio of 75/15/10 (wheat flour/DSF/MLP), baking temperature of 180°C, and baking time of 8.75 min with the predicted values of 15.74%, 2.71 mg GAE/g, and 6.5 for protein, TPC, and overall acceptability at a desirability of 0.75. According to Khan et al. [38], a desirability value greater than 0.7 is considered outstanding.

3.4.3. Model Validation of Optimized Cookies

As shown in Table 3, the experimental values and the predicted values were not significantly different from the lower percent error, which tells us that the model fitted well.

Table 3. Predicted versus experimental results of protein, total phenolic content and overall acceptability.
Factors Responses
Blending ratio (%) (wheat flour/DSF/MLP) Baking time (min) Baking temp. (°C) Protein (%) TPC (mg GAE/g) OAA
Predicted 75/15/10 8.75 180 15.74 2.71 6.52
Experimental 75/15/10 8.75 180 15.54 ± 0.05 2.64 ± 0.04 6.49 ± 0.03
  • Note: DSF, soya deoiled cake flour; OAA, overall acceptability.
  • Abbreviations: MLP, Moringa leaf powder; TPC, total phenolic content.

3.4.4. Proximate Analysis of Optimized Cookies

The result of the proximate compositions and energy values of the optimized and control cookies are shown in Table 4. The crude protein content of control cookies was significantly (p < 0.05) lower (8.5%) than that of the optimized cookies (15.03%). The higher protein content in the optimized cookies was attributed to the higher protein content of DSF and MLP. The fat content of cookies developed from optimized parameters was significantly (p < 0.05) higher (16.76%) than the control cookies (14.75%). This might be attributed to the higher fat content present in the DSF.

Table 4. Proximate and energy values of optimized and control cookies.
Sample Protein (%) Fat (%) Ash (%) Moisture (%) Fiber (%) CHO (%) Energy (kcal/100 g) aw
Control 8.5 ± 0.5b 14.75 ± 0.25b 1.27 ± 0.02b 8.23 ± 0.25a 2.41 ± 0.10b 67.19 ± 0.40a 426.00 ± 1.62a 0.34 ± 0.01b
OPC 15.54 ± 0.15a 16.76 ± 0.25a 1.96 ± 0.02a 9.10 ± 0.01a 3.82 ± 0.02a 57.12 ± 0.34b 424.23 ± 0.01a 0.29 ± 0.02a
  • Note: All mean values with different superscript letters in a column differ significantly (p < 0.05). Control, cookies developed from 100% wheat flour; OPC, cookies developed using optimized parameters.

The ash content of the cookies developed from optimized parameters was significantly (p < 0.05) higher (1.96%) than that of the control cookies (1.27%). This may be due to the relatively higher mineral content of MLP [7]. The moisture content of both the control and optimized cookies was not significantly different (p > 0.05) and had a lower moisture content of 8.23% and 9.1%, respectively, which favors the cookies for long shelf life.

The fiber content of the cookies developed from optimized parameters was significantly (p < 0.05) higher (3.82%) compared to the cookies developed from 100% wheat flour (2.41%). It was found that MLP has a higher fiber content [7], which contributed to the improvement of the fiber content of the cookies. On the other hand, the control cookies had a higher carbohydrate (67.19%) content compared to the cookies developed from optimized parameters (57.12%) (Table 4). The carbohydrate content in the formulated cookies is attributed to the higher carbohydrate content of the wheat as compared to DSF and MLP. The energy content of the cookies both from the control and optimized parameters was not significantly (p > 0.05) different.

The water activity of the cookie sample prepared from optimized parameters was lower than that of the control cookie sample. This may be due to the relatively higher water absorbance capacity of wheat flour. According to Ayub and Mohammad [39], the water activity below 0.6 effectively preserves food products by preventing microbial deterioration. Thus, both cookies were within the acceptable range.

3.4.5. Physical Properties of the Cookies

The hardness of the cookies developed from the control (100% whole wheat flour) and optimized parameters is shown in Table 5. The hardness of the control cookies was higher (6.40) than the cookies developed from optimized parameters (4.84 N). This might be related to the higher fiber content of the optimized cookie sample due to the presence of DSF and MLP and the lower gluten level.

Table 5. Hardness, diameter, thickness, and spread ratio of cookies.
Sample Hardness (N) Diameter (cm) Thickness (cm) Spread ratio (%)
Control 6.40 ± 0.12b 6.24 ± 0.05b 1.16 ± 0.01b 5.38 ± 0.00a
OPC 4.84 ± 0.23a 6.43 ± 0.01a 1.25 ± 0.06a 5.14 ± 0.00b
  • Note: Mean values with different superscript letters in a column differ significantly (p < 0.05). Control, cookies from 100% whole wheat flour; OPC: cookies using optimized parameters.

The diameter, thickness, and spread ratio of the control and optimized cookies are shown in Table 5. The diameter and the thickness of a cookie developed from optimized parameters were higher than those of the control. This might be related to the lower viscosity of the composite flour caused by the inclusion of DSF and MLP. Similarly, Chauhan et al. [40] reported that adding a higher p ratio amaranth flour to wheat in cookie formulation reduces cookies’ diameter. The size of a cookie can impact the overall eating experience and thicker cookies tend to be softer and chewier, while thinner cookies tend to be crispier [41]. Since the diameter and thickness of cookies from optimum conditions were higher than those of the control cookies, the spread ratio of the control cookie samples was higher compared to the cookies developed from the optimum parameters. The spread ratio decreases when the diameter is dropped and the cookies’ thickness increases. The higher spread ratio was reported when the dough had lower viscosity, which is due to DSF and MLP that change the dough’s structure, allowing less spread ratio when baked. The results of the present study are in line with Abdel-Samie and Abdulla [42], who reported that the spread ratio of cookie samples having MLP was lower than the control samples.

3.4.6. Color Cookies

The L values of cookies for the control sample were 50.56 and cookies from optimized parameters were 33.95. This result shows that as the DSF/MLP were added, the cookies were darker and L values decreased (Figure 4). The values of the control cookies and optimum cookies were +2.61 and −1.84, respectively. The cookies made from the optimum formulation showed green color cookies. This is due to the green color of MLP (Figure 4).

Details are in the caption following the image
Cookies developed using optimized parameters of the composite flour, wheat flour, soya deoiled cake flour, and Moringa leaf powder (a) and control (100% whole wheat flour) cookies (b).
Details are in the caption following the image
Cookies developed using optimized parameters of the composite flour, wheat flour, soya deoiled cake flour, and Moringa leaf powder (a) and control (100% whole wheat flour) cookies (b).

On the other hand, the b values (yellow color) of the control cookies were higher than those of the cookies prepared from optimized formulation due to the whole wheat flour. Whereas the b value decreased in the optimized cookies due to the presence of DSF and MLP (Table 6). These results were in agreement with Drisya et al. [43], who found that the values of L, a, and b declined as the spinach leaf powder increased up to 15% in the composite dough.

Table 6. Color of the developed cookies.
Sample L a b ΔE
Control 50.56 ± 0.11a 2.61 ± 0.05a 16.08 ± 0.02a 52.05 ± 0.04b
OPC 33.95 ± 0.03b −1.84 ± 0.04b 12.49 ± 0.03b 67.25 ± 0.03a
  • Note: Mean values with different superscript letters in a column differ significantly (p < 0.05). Control, cookies from 100% whole wheat flour; OPC, cookies using optimized parameters.

3.4.7. Antioxidant Activity of the Cookies

Figure 5 shows the DPPH and reducing power assays that indicate the antioxidant activities of MLP. The result showed that cookies prepared from the higher content of MLP showed the highest antioxidant activities. This is also in agreement with Dadi et al. [44], who reported that the MLP extract has high antioxidant activities due to its high bioactive compounds such as TPCs and flavonoid compounds.

Details are in the caption following the image
Free radical scavenging activity using DPPH assay (a) and reducing power (b) for Moringa leaf powder– and soya deoiled cake flour–incorporated wheat-based cookies.
Details are in the caption following the image
Free radical scavenging activity using DPPH assay (a) and reducing power (b) for Moringa leaf powder– and soya deoiled cake flour–incorporated wheat-based cookies.

When the control and optimized cookies samples were compared, the cookies with the optimized formulation demonstrated higher levels of antioxidant activity (Figure 5). This is majorly related to the inclusion of MLP in the formulation. It also found that the antioxidant profile of functional cookies was the best and 14% peanut cake flour was added to cookies compared to the control [45]. Therefore, the cookies’ free radical scavenging activity increased due to MLP. There is a significant difference (p < 0.05) between the control and the cookies developed from optimal parameters. Hence, cookies developed with antioxidant and free radical–scavenging capabilities may impact their potential to prevent various chronic diseases [46].

4. Conclusion

This study showed that adding DSF and MLP to wheat flour improved the nutritional value of wheat-based cookies. In addition, the effect of process parameters revealed that higher baking temperatures and baking times reduced the protein and TPCs of the cookies. The developed cookies’ sensory acceptability varied greatly depending on the blending ratio and baking temperature and time. The current study shows that the blending ratio of 75% whole wheat flour, 15% DSF, and 10% MLP, with baking temperature of 180°C and 8.75 min baking time, were the optimum process parameters for wheat-based cookies with the optimum protein content (15.54%) and TPC (2.64 mg GAE/g) with the overall acceptability of 6.49. Therefore, the development of nutrient-enriched wheat-based cookies formulated from wheat flour, DSF, and MLP could serve as an alternative source of cookies for the food industry.

Conflicts of Interest

The authors declare no conflicts of interest.

Funding

No funding was received for this research.

Acknowledgments

The authors would like to thank the Department of Chemical Engineering, Addis Ababa Science and Technology University for providing laboratory facilities.

    Data Availability Statement

    The data that support the findings of this study are available from the corresponding author upon reasonable request.

      The full text of this article hosted at iucr.org is unavailable due to technical difficulties.