Volume 21, Issue 12 2500855
Research Article

Ultra-Thick Graphene Films with High Thermal Conductivity Through a Non-Stacking Strategy

Shujing Yang

Shujing Yang

State Key Laboratory of Materials for Integrated Circuits, Shanghai Institute of Microsystem and Information Technology, Chinese Academy of Sciences, Shanghai, 200050 P. R. China

College of Materials Science and Opto-Electronic Technology, University of Chinese Academy of Sciences, Beijing, 100049 P. R. China

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Haolong Zheng

Haolong Zheng

State Key Laboratory of Materials for Integrated Circuits, Shanghai Institute of Microsystem and Information Technology, Chinese Academy of Sciences, Shanghai, 200050 P. R. China

College of Materials Science and Opto-Electronic Technology, University of Chinese Academy of Sciences, Beijing, 100049 P. R. China

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Peng He

Corresponding Author

Peng He

State Key Laboratory of Materials for Integrated Circuits, Shanghai Institute of Microsystem and Information Technology, Chinese Academy of Sciences, Shanghai, 200050 P. R. China

College of Materials Science and Opto-Electronic Technology, University of Chinese Academy of Sciences, Beijing, 100049 P. R. China

E-mail: [email protected]; [email protected]

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Yonghua Lu

Yonghua Lu

Shanghai Zhongke Yueda Material Technology Co., Ltd, Shanghai, 201800 P. R. China

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Na Guo

Na Guo

Shanghai Zhongke Yueda Material Technology Co., Ltd, Shanghai, 201800 P. R. China

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Yanhong Li

Yanhong Li

Shanghai Zhongke Yueda Material Technology Co., Ltd, Shanghai, 201800 P. R. China

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Guqiao Ding

Corresponding Author

Guqiao Ding

State Key Laboratory of Materials for Integrated Circuits, Shanghai Institute of Microsystem and Information Technology, Chinese Academy of Sciences, Shanghai, 200050 P. R. China

College of Materials Science and Opto-Electronic Technology, University of Chinese Academy of Sciences, Beijing, 100049 P. R. China

E-mail: [email protected]; [email protected]

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First published: 21 February 2025
Citations: 1

Abstract

The growing heat flow density from the miniaturization trend of electronic devices seriously challenges the heat diffusion in electronic systems. Consequently, there is an increasing demand for thermal management materials with both thermal conductivity (K) and material thickness (d) to effectively transfer devices’ heat flux. Graphene films (GFs) with high K have attracted significant attention, but achieving both high K and large d remains challenging due to graphene's intrinsic properties and fabrication limitations. Here, a novel non-stacking strategy is proposed for fabricating monolithic thick GFs. By utilizing the ultra-small-sized graphene oxide slurry, introducing multi-line shearing, and utilizing a specially designed frame, stable and highly oriented thick films are successfully produced. These thick films eliminate the interfacial defects and enable a monolithic GF with ultra-high K over 1600 W m−1 K−1 (improved by 17.03%) when d exceeds 300 µm compared to the conventional multi-layer stacking method. While the K × d value, which represents the film's heat transfer capability, increased by 21.34% to 0.544 W K−1, the chip's operating temperature further decreased by 3.3 °C. The proposed strategy provides a promising solution to produce high-performance thick GFs and represents an effective route for heat dissipation of electronic systems.

Conflict of Interest

The authors declare no conflict of interest.

Data Availability Statement

The data that support the findings of this study are available from the corresponding author upon reasonable request.

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