Volume 30, Issue 5 pp. 1269-1278
RESEARCH ARTICLE

Microfluidic fabrication of polysiloxane/dimethyl methylphosphonate flame-retardant microcapsule and its application in silicone foams

Fu-Ru Kang

Fu-Ru Kang

School of Safety Science and Engineering, Xi'an University of Science and Technology, Xi'an, 710054 PR China

Shaanxi Key Laboratory of Prevention and Control of Coal Fire, Xi'an University of Science and Technology, Xi'an, 710054 PR China

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Jun Deng

Corresponding Author

Jun Deng

School of Safety Science and Engineering, Xi'an University of Science and Technology, Xi'an, 710054 PR China

Shaanxi Key Laboratory of Prevention and Control of Coal Fire, Xi'an University of Science and Technology, Xi'an, 710054 PR China

Correspondence

Jun Deng, School of Safety Science and Engineering; Shaanxi Key Laboratory of Prevention and Control of Coal Fire, Xi'an University of Science and Technology, Xi'an 710054, PR China.

Email: [email protected]

Dong-Sheng Jiao, Department of Thermal Science and Energy Engineering, University of Science and Technology of China, Hefei 230027, PR China.

Email: [email protected]

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Dong-Sheng Jiao

Corresponding Author

Dong-Sheng Jiao

Department of Thermal Science and Energy Engineering, University of Science and Technology of China, Hefei, 230027 PR China

Correspondence

Jun Deng, School of Safety Science and Engineering; Shaanxi Key Laboratory of Prevention and Control of Coal Fire, Xi'an University of Science and Technology, Xi'an 710054, PR China.

Email: [email protected]

Dong-Sheng Jiao, Department of Thermal Science and Energy Engineering, University of Science and Technology of China, Hefei 230027, PR China.

Email: [email protected]

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Li-Qun He

Li-Qun He

Department of Thermal Science and Energy Engineering, University of Science and Technology of China, Hefei, 230027 PR China

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Wei-Feng Wang

Wei-Feng Wang

School of Safety Science and Engineering, Xi'an University of Science and Technology, Xi'an, 710054 PR China

Shaanxi Key Laboratory of Prevention and Control of Coal Fire, Xi'an University of Science and Technology, Xi'an, 710054 PR China

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Zhi-Chao Liu

Zhi-Chao Liu

School of Safety Science and Engineering, Xi'an University of Science and Technology, Xi'an, 710054 PR China

Shaanxi Key Laboratory of Prevention and Control of Coal Fire, Xi'an University of Science and Technology, Xi'an, 710054 PR China

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First published: 07 February 2019
Citations: 22

Abstract

A novel and versatile route for fabricating flame-retardant microcapsules via microfluidics technology is reported. The flame-retardant microcapsules were prepared with a dimethyl methylphosphonate (DMMP) core and an ultraviolet-curable (UV-curable) polysiloxane shell. Furthermore, a UV-curable polysiloxane was synthesized. The synthesis mechanism of UV-curable polysiloxane and the curing mechanism of flame-retardant microcapsules were analyzed. To verify that DMMP was encapsulated in the microcapsules, X-ray fluorescence was used before and after microencapsulation. The resulting microcapsules were well monodispersed and exhibited a good spherical shape with a smooth surface. In addition, the size of the microcapsules decreased dramatically with an increasing flow-rate ratio of the middle-/inner-phase or outer-phase flow rate. The thermal stability of the microcapsules was worse than shell materials but superior to DMMP. Silicone foams (SiFs) with microcapsules prepared using a dehydrogenation method achieved a relatively higher limiting oxygen-index value than the pure SiF, which indicated that the microcapsules could enhance the flame retardation of SiFs effectively. Because of the polysiloxane shell, the microcapsules had good compatibility with SiFs, and the influence of microcapsules on the mechanical properties of SiFs was unremarkable.

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