Volume 142, Issue 17 e56792
RESEARCH ARTICLE

Superior Flame Retardancy, Mechanical and Dielectric Properties of Epoxy Resin Composites Based on Molybdenum Disulfide-Melamine Trimetaphosphate Crystallite Composites

Peifan Qin

Peifan Qin

National Engineering Research Center of Flame Retardant Materials, School of Materials Science and Engineering, Beijing Institute of Technology, Beijing, People's Republic of China

Chinese Aeronautical Establishment, Technology Research Department VI, Beijing, People's Republic of China

Contribution: Conceptualization (equal), Methodology (equal), Supervision (lead), Validation (lead), Visualization (lead), Writing - original draft (lead), Writing - review & editing (lead)

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Deqi Yi

Corresponding Author

Deqi Yi

National Engineering Research Center of Flame Retardant Materials, School of Materials Science and Engineering, Beijing Institute of Technology, Beijing, People's Republic of China

Correspondence:

Deqi Yi ([email protected])

Contribution: Conceptualization (lead), Funding acquisition (lead), Writing - review & editing (equal)

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Jianwei Hao

Jianwei Hao

National Engineering Research Center of Flame Retardant Materials, School of Materials Science and Engineering, Beijing Institute of Technology, Beijing, People's Republic of China

Contribution: Conceptualization (equal), Data curation (lead), Project administration (equal)

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Ming Gao

Ming Gao

School of Chemical and Environmental Engineering, North China Institute of Science and Technology, Beijing, People's Republic of China

Contribution: Supervision (equal)

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Xuewei Cao

Xuewei Cao

Chinese Aeronautical Establishment, Technology Research Department VI, Beijing, People's Republic of China

Contribution: Visualization (equal)

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Qixing Sun

Qixing Sun

Chinese Aeronautical Establishment, Technology Research Department VI, Beijing, People's Republic of China

Contribution: Methodology (equal), Supervision (equal)

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Jin Zhou

Jin Zhou

Chinese Aeronautical Establishment, Technology Research Department VI, Beijing, People's Republic of China

Contribution: Data curation (equal)

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First published: 05 February 2025

Funding: This work was supported by National Natural Science Foundation of China, 51303012.

ABSTRACT

To improve the flame retardancy, mechanical and dielectric properties of epoxy resin (EP), promoting the application in aeronautic industry and other fields, molybdenum disulfide-melamine trimetaphosphate (MoS2-MAP) crystallite composites are synthesized. The chemical, crystalline structure and thermal stabilities of MoS2-MAPs are thoroughly characterized by Fourier transform infrared (FTIR), X-ray diffraction (XRD), scanning electron microscope (SEM), and thermo-gravimetric analysis (TGA) techniques, respectively. The morphologies of EP/MoS2-MAP composites are assessed by SEM, thermal stability by TGA, fire retardancy by limiting oxygen index test (LOI), vertical burning standard test (UL-94), and cone calorimeter tests, mechanical properties by stress strain tests, and dielectric properties by impedance analyzer. Compared with pure EP, the mechanical, dielectrical properties, thermal stabilities and flame retardancy of EP/MoS2-MAP composites can be significantly improved due to the good dispersibility of MoS2 and MAP in matrix. While, the properties of EP/MoS2-MAP composites can be further adjusted by controlling the mass raito of MoS2 and MAP in MoS2-MAP crystallite. EP with 4 wt% of MoS2-MAP-50% (P content: 0.30%) shows the lowest dielectric constant and dielectric loss values on the basis of good flame retardancy and mechanical properties. The results show that the MoS2-MAP crystallite composites can promote the application of EP composites in aeronautical devices, radar detection and other fields.

Conflicts of Interest

The authors declare no conflicts of interest.

Data Availability Statement

The data that support the findings of this study are available from the corresponding author upon reasonable request.

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