Flammability Performance of Ceramifiable Polydimethylsiloxane (PDMS) Composites With Needle-Like Wollastonite
Zhikun Jiang
School of Energy, Materials and Chemical Engineering, Hefei University, Hefei, Anhui, People's Republic of China
Search for more papers by this authorZijian Chen
School of Energy, Materials and Chemical Engineering, Hefei University, Hefei, Anhui, People's Republic of China
Search for more papers by this authorYingying An
School of Energy, Materials and Chemical Engineering, Hefei University, Hefei, Anhui, People's Republic of China
Search for more papers by this authorSiqi Wang
School of Energy, Materials and Chemical Engineering, Hefei University, Hefei, Anhui, People's Republic of China
Search for more papers by this authorTing Li
School of Energy, Materials and Chemical Engineering, Hefei University, Hefei, Anhui, People's Republic of China
Search for more papers by this authorWei Yang
School of Energy, Materials and Chemical Engineering, Hefei University, Hefei, Anhui, People's Republic of China
Search for more papers by this authorCorresponding Author
Hongdian Lu
School of Energy, Materials and Chemical Engineering, Hefei University, Hefei, Anhui, People's Republic of China
Correspondence:
Hongdian Lu ([email protected])
Chunxiang Wei ([email protected])
Search for more papers by this authorCorresponding Author
Chunxiang Wei
School of Energy, Materials and Chemical Engineering, Hefei University, Hefei, Anhui, People's Republic of China
Correspondence:
Hongdian Lu ([email protected])
Chunxiang Wei ([email protected])
Search for more papers by this authorZhikun Jiang
School of Energy, Materials and Chemical Engineering, Hefei University, Hefei, Anhui, People's Republic of China
Search for more papers by this authorZijian Chen
School of Energy, Materials and Chemical Engineering, Hefei University, Hefei, Anhui, People's Republic of China
Search for more papers by this authorYingying An
School of Energy, Materials and Chemical Engineering, Hefei University, Hefei, Anhui, People's Republic of China
Search for more papers by this authorSiqi Wang
School of Energy, Materials and Chemical Engineering, Hefei University, Hefei, Anhui, People's Republic of China
Search for more papers by this authorTing Li
School of Energy, Materials and Chemical Engineering, Hefei University, Hefei, Anhui, People's Republic of China
Search for more papers by this authorWei Yang
School of Energy, Materials and Chemical Engineering, Hefei University, Hefei, Anhui, People's Republic of China
Search for more papers by this authorCorresponding Author
Hongdian Lu
School of Energy, Materials and Chemical Engineering, Hefei University, Hefei, Anhui, People's Republic of China
Correspondence:
Hongdian Lu ([email protected])
Chunxiang Wei ([email protected])
Search for more papers by this authorCorresponding Author
Chunxiang Wei
School of Energy, Materials and Chemical Engineering, Hefei University, Hefei, Anhui, People's Republic of China
Correspondence:
Hongdian Lu ([email protected])
Chunxiang Wei ([email protected])
Search for more papers by this authorFunding: This work was supported by National Natural Science Foundation of China, 22302052. Natural Science Foundation for Colleges and Universities in Anhui Province, 2022AH040251, 2023AH052190. Excellent Scientific Research and Innovation Team in University of Anhui Province, 2022AH010096.
ABSTRACT
Ceramifiable flame retardant polydimethylsiloxane (PDMS) composites were successfully fabricated using solution blending and hot pressing, incorporating needle-like wollastonite (WT), zinc borate (ZB), aluminum hydroxide (ATH), and glass powder (GP) as fillers. The thermal, mechanical, and flame retardant properties, along with the ceramization behavior of the composites, were thoroughly characterized. The findings demonstrate that WT is more effective than conventional lamellar mica in enhancing both tensile strength and flame retardancy, as well as promoting ceramization. The optimized PDMS/WT/ZB/ATH/GP system passed the UL-94V-0 rating and exhibited an increased limiting oxygen index (LOI) of 28.5%. Cone calorimetry results indicated that WT effectively reduced the peak heat release rate and delayed ignition of the composites. The flame retardant mechanism is mainly attributed to the WT with a high aspect ratio, which serves as a sintering aid, accelerates the eutectic reaction, and promotes the formation of a ceramic barrier at lower temperatures by reducing the resistance to liquid-phase migration.
Open Research
Data Availability Statement
The data that support the findings of this study are available from the corresponding author upon reasonable request.
References
- 1R. Ariati, F. Sales, A. Souza, R. A. Lima, and J. Ribeiro, “Polydimethylsiloxane Composites Characterization and Its Applications: A Review,” Polymers 13 (2021): 23.
- 2B.-F. Guo, P.-H. Wang, C.-F. Cao, et al., “Restricted Assembly of Ultralow Loading of Graphene Oxide for Lightweight, Mechanically Flexible and Flame Retardant Polydimethylsiloxane Foam Composites,” Compos. Pt. B-Eng 247 (2022): 247.
- 3A. Kausar, “Polydimethylsiloxane-Based Nanocomposite: Present Research Scenario and Emergent Future Trends,” Polymer-Plastics Technology and Materials 59, no. 11 (2020): 1148–1166.
- 4B. W. Liu, H. B. Zhao, and Y. Z. Wang, “Advanced Flame-Retardant Methods for Polymeric Materials,” Advanced Materials 34, no. 46 (2022): e2107905.
- 5C. Wei, T. Gao, Y. Xu, et al., “Synthesis of Bio-Based Epoxy Containing Phosphine Oxide as a Reactive Additive Toward Highly Toughened and Fire-Retarded Epoxy Resins,” Chinese Journal of Polymer Science 41, no. 11 (2023): 1733–1746.
- 6C. Wei, Q. Zhang, Z. Wang, et al., “ Recent Advances in MXene-Based Aerogels: Fabrication, Performance and Application,” 33, no. 9 (2023): 2211889.
- 7Y.-M. Li, C. Deng, and Y.-Z. Wang, “A Novel High-Temperature-Resistant Polymeric Material for Cables and Insulated Wires via the Ceramization of Mica-Based Ceramifiable EVA Composites,” Composites Science and Technology 132 (2016): 116–122.
- 8X. Zhang, L. Xu, Q. Sun, J. Zhang, and J. Sheng, “Effect of Crystalline Phase Formed by Compound Flame Retardant on the Flame Retardancy and Ceramization of Polyethylene Composites,” Polymers for Advanced Technologies 35, no. 6 (2024): e6485.
- 9W. Liu, D. Zhao, Z. Pan, Y. Shen, and T. Wang, “Enhanced Residue Stability and Strength of Epoxy-Based Coating for Fire Protection via Ceramifiable Strategy,” Progress in Organic Coating 154 (2021): 106211.
- 10Y. Wang, X. Lai, H. Li, T. Liu, and X. Zeng, “Significantly Improve Fire Safety of Silicone Rubber by Efficiently Catalyzing Ceramization on Fluorophlogopite,” Composites Communications 25 (2021): 100683.
- 11Y.-M. Li, S.-L. Hu, and D.-Y. Wang, “Polymer-Based Ceramifiable Composites for Flame Retardant Applications: A Review,” Composites Communications 21 (2020): 100405.
- 12J. Li, “Research Status and Development Trend of Ceramifiable Silicone Rubber Composites: A Brief Review,” Materials Research Express 9 (2022): 1.
- 13S. Hu, Z. W. Tan, F. Chen, et al., “Flame-Retardant Properties and Synergistic Effect of Ammonium Polyphosphate/Aluminum Hydroxide/Mica/Silicone Rubber Composites,” Fire and Materials 44, no. 5 (2020): 673–682.
- 14C. Qian, Q. Sun, J. Zhang, and J. Sheng, “Improved Flame Retardancy and Ceramifiable Properties ofPEcomposites by the Combination of Aluminum Hypophosphite and Zinc Borate,” Journal of Vinyl & Additive Technology 29, no. 2 (2023): 370–379.
- 15F. Lou, L. Cheng, Q. Li, T. Wei, X. Guan, and W. Guo, “The Combination of Glass Dust and Glass Fiber as Fluxing Agents for Ceramifiable Silicone Rubber Composites,” RSC Advances 7, no. 62 (2017): 38805–38811.
- 16J. Shen, Q. Sun, X. Gao, J. Zhang, and J. Sheng, “Effect of ZB/APP on Ceramifying Properties of Ceramifiable Polyethylene Composites at High Temperatures,” International Journal of Applied Ceramic Technology 21, no. 3 (2023): 1905–1916.
- 17Q. Wu, X. Cui, C. Mu, et al., “Toward a New Approach to Synchronously Improve the Fire Performance and Toughness of Polylactic Acid by the Incorporation of Facilely Synthesized Ammonium Polyphosphate Derivatives,” Compos. Pt. A-Appl. Sci. Manuf 150 (2021): 150.
- 18F. Lou, W. Yan, W. Guo, T. Wei, and Q. Li, “Preparation and Properties of Ceramifiable Flame-Retarded Silicone Rubber Composites,” Journal of Thermal Analysis and Calorimetry 130, no. 2 (2017): 813–821.
- 19C. Xue, Y. Qin, H. Fu, and J. Fan, “Thermal Stability, Mechanical Properties and Ceramization Mechanism of Epoxy Resin/Kaolin/Quartz Fiber Ceramifiable Composites,” Polymers 14, no. 16 (2022): 3372.
- 20K. Shang, G. D. Lin, H. J. Jiang, et al., “Flame Retardancy, Combustion, and Ceramization Behavior of Ceramifiable Flame-Retardant Room Temperature Vulcanized Silicone Rubber Foam,” Fire and Materials 47, no. 8 (2023): 1082–1091.
- 21J. Guo, Y. Zhang, H. Li, and X. Zhang, “Effect of the Sintering Temperature on the Microstructure, Properties and Formation Mechanism of Ceramic Materials Obtained From Polysiloxane Elastomer-Based Ceramizable Composites,” Journal of Alloys and Compounds 678 (2016): 499–505.
- 22L. Xu, J. Shen, Q. Sun, J. Zhang, and J. Sheng, “Effect of Glass Frits on Ceramifiable Properties of Polyethylene Composites,” Fire and Materials 47, no. 7 (2023): 874–883.
- 23M. O. Kangal, G. Bulut, and O. Guven, “Physicochemical Characterization of Natural Wollastonite and Calcite,” Minerals 10 (2020): 3.
- 24J. X. Chan, J. F. Wong, A. Hassan, Z. Mohamad, and N. Othman, “Mechanical Properties of Wollastonite Reinforced Thermoplastic Composites: A Review,” Polymer Composites 41, no. 2 (2019): 395–429.
- 25J. F. Wong, J. X. Chan, A. b. Hassan, Z. b. Mohamad, and N. b. Othman, “Thermal and Flammability Properties of Wollastonite-Filled Thermoplastic Composites: A Review,” Journal of Materials Science 56, no. 15 (2020): 8911–8950.
10.1007/s10853-020-05255-5 Google Scholar
- 26L. Yu, S. Zhou, H. Zou, and M. Liang, “Thermal Stability and Ablation Properties Study of Aluminum Silicate Ceramic Fiber and Acicular Wollastonite Filled Silicone Rubber Composite,” Journal of Applied Polymer Science 131 (2013): 1.
- 27M. Zielecka, A. Rabajczyk, Ł. Pastuszka, and L. Jurecki, “Flame Resistant Silicone-Containing Coating Materials,” Coatings 10 (2020): 5.
- 28J. Song, Z. Huang, Y. Qin, and X. Li, “Thermal Decomposition and Ceramifying Process of Ceramifiable Silicone Rubber Composite With Hydrated Zinc Borate,” Materials (Basel) 12, no. 10 (2019): 1591.
- 29T. Liu, Y. Yao, D. Zhao, et al., “Improving Thermal Insulation and Fire Resistance of Ceramifiable EVA/Ceramic Hybrid Composites via Low Temperature Sintering and Foaming Strategy,” Ceramics International 50, no. 4 (2024): 6207–6219.
- 30D. Wang, Z. Chen, Z. Jiang, et al., “Exploring Catalytic Carbonization of MXene-Encased Fiber Coatings for Exceptionally Flame-Retarded Flexible Polyurethane Foams,” Progress in Organic Coating 186 (2024): 108031.
- 31Z. Li, W. Liang, Y. Shan, X. Wang, K. Yang, and Y. Cui, “Study of Flame-Retarded Silicone Rubber with Ceramifiable Property,” Fire and Materials 44, no. 4 (2019): 487–496.
- 32M. Brink, R.-P. Happonen, and A. Yli-Urpo, “Compositional Dependence of Bioactivity of Glasses in the System Na2O-K2O-MgO-CaO-B2O3-P2O5-SiO2,” Biomed Mater Res A 37, no. 1 (1997): 114–121.
- 33C. Ohtsuki and T. Yamamuro, “Mechanism of Apatite Formation on CaO‒SiO2‒P2O5 Glasses in a Simulated Body Fluid,” Non-Crystalline Solids 143 (1992): 84–92.
- 34X.-H. Gong, T.-Y. Wu, J. Ma, D. Zhao, Y.-C. Shen, and T.-W. Wang, “Improved Self-Supporting Property of Ceramifying Silicone Rubber Composites by Forming Crystalline Phase at High Temperatures,” Journal of Alloys and Compounds 706 (2017): 322–329.