Volume 46, Issue 10 pp. 3596-3609
ORIGINAL ARTICLE

Experimental and computational studies of load ratio effect on fatigue crack growth rates in Alloy 709 at elevated temperatures

Jose Ramirez

Jose Ramirez

Mechanical Engineering Department, University of Idaho, Moscow, Idaho, USA

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Gabriel P. Potirniche

Corresponding Author

Gabriel P. Potirniche

Mechanical Engineering Department, University of Idaho, Moscow, Idaho, USA

Correspondence

Gabriel P. Potirniche, Mechanical Engineering Department, University of Idaho, 875 Perimeter Drive MS 0902, Moscow, ID 83844-0902, USA.

Email: [email protected]

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Nicholas Shaber

Nicholas Shaber

Mechanical Engineering Department, University of Idaho, Moscow, Idaho, USA

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Robert Stephens

Robert Stephens

Mechanical Engineering Department, University of Idaho, Moscow, Idaho, USA

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Indrajit Charit

Indrajit Charit

Nuclear Engineering & Industrial management, University of Idaho, Idaho Falls, Idaho, USA

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First published: 03 July 2023

Abstract

Experimental testing and finite element simulations of fatigue crack growth were performed in austenitic 20Cr-25Ni (Alloy 709) steel at different load ratios and elevated temperatures. The experimental tests were performed using compact tension specimens, and crack growth rates were measured at stress intensity factors ranging between 5 and 35 MPa√m. Fractographic analysis using scanning electron microscopy indicated crack surface roughness and secondary cracking depending on testing temperature and load ratio. Finite element simulations of fatigue crack growth were performed to compute plasticity-induced crack opening loads and predict crack growth rates. Predictions of fatigue crack growth rates using finite element simulations were performed using the computed crack-tip opening loads, and they are shown to match well the experimental measurements.

Highlights

  • Crack growth rates were measured in compact tension specimens of steel Alloy 709.
  • Computational simulations of plasticity-induced crack closure were performed with ABAQUS.
  • Fatigue crack growth predictions are compared with test data at high temperatures.
  • Crack opening loads can account for load ratio effects in Alloy 709.

DATA AVAILABILITY STATEMENT

Research data are not shared.

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