Volume 44, Issue 6 pp. 1611-1621
ORIGINAL CONTRIBUTION

Variable amplitude fatigue behavior and modeling of cast aluminum

Ahmad Nourian-Avval

Ahmad Nourian-Avval

Mechanical Engineering, University of Memphis, Memphis, Tennessee, USA

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Ali Fatemi

Corresponding Author

Ali Fatemi

Mechanical Engineering, University of Memphis, Memphis, Tennessee, USA

Correspondence

Ali Fatemi, Mechanical Engineering, University of Memphis, Memphis, TN 38152, USA.

Email: [email protected]

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First published: 17 January 2021
Citations: 11
[Correction added on 01 March 2021 after initial online publication. Publication dates have been corrected in this version.]

Abstract

Most of the research reported in the literature on cast aluminum alloys is related to constant amplitude loading, while in most applications such components are subjected to variable amplitude loading conditions. In this work, fatigue performance of high pressure die cast (HPDC) A356-T6 aluminum alloy is evaluated using a real industrial load spectrum. Mean stress effect was also studied by conducting variable amplitude fatigue tests under two different mean stress conditions. Fatigue life estimations were performed following S-N approach as well as fracture mechanics approach using direct summation method as well as FASTRAN program assuming the defects as initial cracks. The size of fatal defects measured from fracture surfaces as well as the maximum defect size estimated by extreme value statistics were used in fatigue life estimations. The results of life estimations are compared and discussed with reference to the experimental results.

DATA AVAILABILITY STATEMENT

The data that support the findings of this study are available from the corresponding author upon reasonable request.

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