Volume 21, Issue 24 2502500
Research Article

Controllable Ultrathin Thickness of Carbon Nanotubes Layers and Ultralow Equivalent Content in Alternating PMMA-Based Nanocomposites for Optimized Impedance Matching to Achieve Wideband Electromagnetic Absorption

Zirui Yu

Zirui Yu

Sanya Science and Education Innovation Park of Wuhan University of Technology, Sanya, 572024 P. R. China

State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan, 430070 P. R. China

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Danfeng Zhou

Corresponding Author

Danfeng Zhou

State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan, 430070 P. R. China

Hubei Key Laboratory of Plasma Chemistry and New Materials, School of Material Science and Engineering, Wuhan Institute of Technology, Wuhan, Hubei, 430205 P. R. China

E-mail: [email protected]; [email protected]

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Huan Yuan

Huan Yuan

Sanya Science and Education Innovation Park of Wuhan University of Technology, Sanya, 572024 P. R. China

School of Automotive Engineering, Wuhan University of Technology, Wuhan, 430070 P. R. China

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Yuanlu Xiong

Yuanlu Xiong

Sanya Science and Education Innovation Park of Wuhan University of Technology, Sanya, 572024 P. R. China

State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan, 430070 P. R. China

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Guoqiang Luo

Guoqiang Luo

Sanya Science and Education Innovation Park of Wuhan University of Technology, Sanya, 572024 P. R. China

State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan, 430070 P. R. China

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Qiang Shen

Corresponding Author

Qiang Shen

Sanya Science and Education Innovation Park of Wuhan University of Technology, Sanya, 572024 P. R. China

State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan, 430070 P. R. China

E-mail: [email protected]; [email protected]

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First published: 05 May 2025

Abstract

Traditional polymer-based nanocomposites for electromagnetic wave absorption (EMWA) often require high filler content, which limits their mechanical durability and practical applications. In this study, a novel strategy is proposed, meticulously designed and fabricated using an innovative exponential unit stacking approach, to construct an alternating structure in polymethylmethacrylate (PMMA)/carbon nanotubes (CNTs) nanocomposites, achieving “two birds, one stone” benefits: precise controlling of ultrathin thickness of CNTs layers and ultralow equivalent content for high-performance EMWA. Notably, with a macroscopic thickness of 2.0 mm and an equivalent CNTs mass fraction of 1 wt.%, the 64-unit structure sample features ultrathin PMMA/CNTs (CNTs) layers of 1 µm, achieving a minimal reflection loss value of −17.33 dB and an effective absorption bandwidth value of 1.28 GHz at the X-band, significantly outperforming the single-unit structure sample with an RLmin of −4.19 dB and no EAB. Both theoretical simulations and experimental results demonstrate that the enhanced EMWA performance is attributed to optimized impedance matching, even with ultrathin CNTs layers and ultralow filler content by constructing an alternating structure. This strategy, rooted in heterostructure interface engineering, achieves wideband EMWA while constructing a robust multilayer film stack, paves the way for advanced and cost-effective applications in electromagnetic protection.

Conflict of Interest

The authors declare no conflict of interest.

Data Availability Statement

The data that support the findings of this study are available from the corresponding author upon reasonable request.

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