Volume 21, Issue 24 2501547
Research Article

Boosted Nanocrystalline Magnetic Softness via Atomic Immiscibility Induced Chemical Heterogeneity

Kebing Wang

Kebing Wang

School of Materials Science and Engineering, State Key Laboratory of Silicon and Advanced Semiconductor Materials, Zhejiang University, Hangzhou, 310027 China

Shanxi-Zheda Institute of Advanced Materials and Chemical Engineering, Taiyuan, 030032 China

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Guang Liu

Corresponding Author

Guang Liu

School of Materials Science and Engineering, State Key Laboratory of Silicon and Advanced Semiconductor Materials, Zhejiang University, Hangzhou, 310027 China

E-mail: [email protected]; [email protected]

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Jianhu Gong

Jianhu Gong

Division of Microelectronic Materials and Devices, Hangzhou Dianzi University, Hangzhou, Zhejiang, 310018 China

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Lingfeng Wang

Lingfeng Wang

School of Materials Science and Engineering, State Key Laboratory of Silicon and Advanced Semiconductor Materials, Zhejiang University, Hangzhou, 310027 China

Shanxi-Zheda Institute of Advanced Materials and Chemical Engineering, Taiyuan, 030032 China

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Qiming Chen

Qiming Chen

School of Materials Science and Engineering, State Key Laboratory of Silicon and Advanced Semiconductor Materials, Zhejiang University, Hangzhou, 310027 China

Shanxi-Zheda Institute of Advanced Materials and Chemical Engineering, Taiyuan, 030032 China

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Xinyang Zhang

Xinyang Zhang

School of Materials Science and Engineering, State Key Laboratory of Silicon and Advanced Semiconductor Materials, Zhejiang University, Hangzhou, 310027 China

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Zhengming Zhang

Zhengming Zhang

Division of Microelectronic Materials and Devices, Hangzhou Dianzi University, Hangzhou, Zhejiang, 310018 China

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Mi Yan

Mi Yan

School of Materials Science and Engineering, State Key Laboratory of Silicon and Advanced Semiconductor Materials, Zhejiang University, Hangzhou, 310027 China

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Chen Wu

Corresponding Author

Chen Wu

School of Materials Science and Engineering, State Key Laboratory of Silicon and Advanced Semiconductor Materials, Zhejiang University, Hangzhou, 310027 China

Shanxi-Zheda Institute of Advanced Materials and Chemical Engineering, Taiyuan, 030032 China

E-mail: [email protected]; [email protected]

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First published: 26 April 2025

Abstract

Soft magnetic nanocrystalline alloys are technically crucial in power electronics, whereas confront the traded-off between high saturation magnetic flux density (Bs) and low coercivity (Hc) due to the incorporation of non-magnetic elements or harsh crystallization process. To tackle this challenge, deep supercooling solidification and strong immiscibility system are employed to prepare Fe86Si1.3B9C2Cu1.7 nanocrystalline alloy with superior magnetic softness. Benefitting from synergistically enhanced glass-forming ability (GFA) and atomic immiscibility, grain nucleation is thermodynamically promoted with the formation of dense Cu-rich clusters and Fe-rich regions. Such localized chemical heterogeneity induces significant elemental gradients between the amorphous matrix and growing grains, resulting in enhanced competitive growth and decreased grain size. Dynamic magnetization and micromagnetic simulations reveal that the dense and fine nanocrystalline microstructure contributes to smooth domain motion as well as reduced magnetic anisotropy energy and exchange energy, giving rise to exceptional magnetic properties (Bs = 1.90 T, Hc = 4.0 A m−1). As such, this study not only unveils chemical heterogeneity to enhance soft magnetic properties of nanocrystalline alloys but also provides a novel strategy for tailoring the microstructure of amorphous/nanocrystalline alloys to improve electrical, mechanical, and catalytic properties.

Conflict of Interest

The authors declare no conflict of interest.

Data Availability Statement

The data that support the findings of this study are available from the corresponding author upon reasonable request.

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