Effect of Processing Conditions on Process-Induced Degradation of Poly(Lactic Acid) During Single-Screw Extrusion
Corresponding Author
Ineke Velghe
Department of Materials Engineering, KU Leuven, Campus Bruges, Bruges, Belgium
Correspondence:
Ineke Velghe ([email protected])
Frederik Desplentere ([email protected])
Contribution: Data curation (lead), Formal analysis (lead), Funding acquisition (equal), Investigation (lead), Methodology (equal), Project administration (equal), Software (lead), Validation (lead), Visualization (lead), Writing - original draft (lead), Writing - review & editing (equal)
Search for more papers by this authorBart Buffel
Department of Materials Engineering, KU Leuven, Campus Bruges, Bruges, Belgium
Contribution: Conceptualization (equal), Data curation (supporting), Formal analysis (supporting), Funding acquisition (equal), Methodology (equal), Project administration (equal), Resources (equal), Supervision (equal), Visualization (supporting), Writing - original draft (supporting), Writing - review & editing (equal)
Search for more papers by this authorVeerle Vandeginste
Department of Materials Engineering, Surface and Interface Engineered Materials, KU Leuven, Campus Bruges, Bruges, Belgium
Contribution: Conceptualization (equal), Methodology (equal), Supervision (equal), Writing - review & editing (equal)
Search for more papers by this authorWim Thielemans
Department of Chemical Engineering, Sustainable Materials Lab, KU Leuven, Campus Kulak, Kortrijk, Belgium
Contribution: Conceptualization (equal), Methodology (equal), Resources (equal), Supervision (equal), Writing - review & editing (equal)
Search for more papers by this authorCorresponding Author
Frederik Desplentere
Department of Materials Engineering, KU Leuven, Campus Bruges, Bruges, Belgium
Correspondence:
Ineke Velghe ([email protected])
Frederik Desplentere ([email protected])
Contribution: Conceptualization (equal), Funding acquisition (equal), Methodology (equal), Project administration (equal), Resources (equal), Supervision (equal), Writing - review & editing (equal)
Search for more papers by this authorCorresponding Author
Ineke Velghe
Department of Materials Engineering, KU Leuven, Campus Bruges, Bruges, Belgium
Correspondence:
Ineke Velghe ([email protected])
Frederik Desplentere ([email protected])
Contribution: Data curation (lead), Formal analysis (lead), Funding acquisition (equal), Investigation (lead), Methodology (equal), Project administration (equal), Software (lead), Validation (lead), Visualization (lead), Writing - original draft (lead), Writing - review & editing (equal)
Search for more papers by this authorBart Buffel
Department of Materials Engineering, KU Leuven, Campus Bruges, Bruges, Belgium
Contribution: Conceptualization (equal), Data curation (supporting), Formal analysis (supporting), Funding acquisition (equal), Methodology (equal), Project administration (equal), Resources (equal), Supervision (equal), Visualization (supporting), Writing - original draft (supporting), Writing - review & editing (equal)
Search for more papers by this authorVeerle Vandeginste
Department of Materials Engineering, Surface and Interface Engineered Materials, KU Leuven, Campus Bruges, Bruges, Belgium
Contribution: Conceptualization (equal), Methodology (equal), Supervision (equal), Writing - review & editing (equal)
Search for more papers by this authorWim Thielemans
Department of Chemical Engineering, Sustainable Materials Lab, KU Leuven, Campus Kulak, Kortrijk, Belgium
Contribution: Conceptualization (equal), Methodology (equal), Resources (equal), Supervision (equal), Writing - review & editing (equal)
Search for more papers by this authorCorresponding Author
Frederik Desplentere
Department of Materials Engineering, KU Leuven, Campus Bruges, Bruges, Belgium
Correspondence:
Ineke Velghe ([email protected])
Frederik Desplentere ([email protected])
Contribution: Conceptualization (equal), Funding acquisition (equal), Methodology (equal), Project administration (equal), Resources (equal), Supervision (equal), Writing - review & editing (equal)
Search for more papers by this authorFunding: This work was supported by Fonds Wetenschappelijk Onderzoek (1S16122).
ABSTRACT
The aim of this study is to investigate the effect of processing conditions on the degradation of poly(lactic acid) (PLA) during single-screw extrusion. A 25 full factorial design of experiments was used to systematically screen significant main and interaction effects caused by five processing conditions: the moisture content in the granules (dried–undried), processing temperature (190°C–230°C), length of the compression zone of the screw (6D–11D), diameter of the capillary die (2–4 mm), and screw rotation speed (20–40 rpm). The effect of 32 extrusion combinations on the molecular weight of PLA (102,850 Da) was statistically analyzed. The molecular weight after processing varied between 100,750 and 66,500 Da and was determined by four main effects and three interaction effects. A high moisture content had the largest effect (−17,846 Da), followed by a high processing temperature of 230°C (−7260 Da), a small die diameter of 2 mm (−1849 Da) and a low screw rotation speed of 20 rpm (−4730 Da). Aside from main effects, the importance of studying interaction effects was emphasized, since the moisture content influenced degradation caused by temperature (−4019 Da), screw speed (4621 Da), and die geometry (1993 Da).
Conflicts of Interest
The authors declare no conflicts of interest.
Open Research
Data Availability Statement
The data are available from the corresponding author upon reasonable request.
References
- 1 B. Tuna and G. Ozkoc, “Effects of Diisocyanate and Polymeric Epoxidized Chain Extenders on the Properties of Recycled Poly(Lactic Acid),” Journal of Polymers and the Environment 25, no. 4 (2017): 983–993.
- 2 Q. Meng, M. C. Heuzey, and P. J. Carreau, “Control of Thermal Degradation of Polylactide/Clay Nanocomposites During Melt Processing by Chain Extension Reaction,” Polymer Degradation and Stability 97, no. 10 (2012): 2010–2020.
- 3 F. M. Lamberti, L. A. Román-Ramírez, and J. Wood, “Recycling of Bioplastics: Routes and Benefits,” Journal of Polymers and the Environment 28, no. 10 (2020): 2551–2571.
- 4 A. Agüero, M. d. C. Morcillo, L. Quiles-Carrillo, et al., “Study of the Influence of the Reprocessing Cycles on the Final Properties of Polylactide Pieces Obtained by Injection Molding,” Polymers 11, no. 12 (2019): 1908.
- 5 R. Scaffaro, A. Maio, F. Sutera, E. o. Gulino, and M. Morreale, “Degradation and Recycling of Films Based on Biodegradable Polymers: A Short Review,” Polymers 11, no. 4 (2019): 651.
- 6 European Bioplastics, “Bioplastics Market Data,” Nova-Institute (2022) accessed August 8, 2023, https://www.european-bioplastics.org/market/.
- 7 L. T. Lim, R. Auras, and M. Rubino, “Processing Technologies for Poly(Lactic Acid),” Progress in Polymer Science 33, no. 8 (2008): 820–852.
- 8 J. J. Benvenuta-Tapia and E. Vivaldo-Lima, “Reduction of Molar Mass Loss and Enhancement of Thermal and Rheological Properties of Recycled Poly(Lactic Acid) by Using Chain Extenders Obtained From RAFT Chemistry,” Reactive and Functional Polymers 153 (2020): 104628.
- 9 E. Castro-Aguirre, F. Iñiguez-Franco, H. Samsudin, X. Fang, and R. Auras, “Poly(Lactic Acid)—Mass Production, Processing, Industrial Applications, and End of Life,” Advanced Drug Delivery Reviews 107 (2016): 333–366.
- 10 D. Kosmalska, K. Janczak, A. Raszkowska-Kaczor, A. Stasiek, and T. Ligor, “Polylactide as a Substitute for Conventional Polymers—Biopolymer Processing Under Varying Extrusion Conditions,” Environments—MDPI 9, no. 5 (2022): 57.
- 11 R. Al-Itry, K. Lamnawar, and A. Maazouz, “Improvement of Thermal Stability, Rheological and Mechanical Properties of PLA, PBAT and Their Blends by Reactive Extrusion With Functionalized Epoxy,” Polymer Degradation and Stability 97, no. 10 (2012): 1898–1914.
- 12 L. M. Garcia Gonçalves, T. R. Rigolin, B. M. Frenhe, and S. H. Prado Bettini, “On the Recycling of a Biodegradable Polymer: Multiple Extrusion of Poly (Lactic Acid),” Materials Research 23, no. 5 (2020): e20200274.
- 13 M. Jamshidian, E. A. Tehrany, M. Imran, M. Jacquot, and S. Desobry, “Poly-Lactic Acid: Production, Applications, Nanocomposites, and Release Studies,” Comprehensive Reviews in Food Science and Food Safety 9, no. 5 (2010): 552–571.
- 14 Z. Tadmor and I. Klien, Engineering Principles of Plasticating Extrusion (New York: Van Nostrand Reinhold, 1970).
- 15 C. Rauwendaal, Polymer Extrusion (New York: Hanser Publisher, 1994).
- 16 N. S. Amorin, G. Rosa, J. F. Alves, S. P. Gonçalves, S. M. Franchetti, and G. J. Fechine, “Study of Thermodegradation and Thermostabilization of Poly(Lactide Acid) Using Subsequent Extrusion Cycles,” Journal of Applied Polymer Science 131, no. 6 (2014): 40023.
- 17 M. Oliveira, E. Santos, A. Araújo, G. Fechine, A. Machado, and G. Botelho, “The Role of Shear and Stabilizer on PLA Degradation,” Polymer Testing 51 (2016): 109–116.
- 18 J. Badia, E. Stromberg, A. Ribes-Greus, and S. Karls, “Assessing the MALDI-TOF MS Sample Preparation Procedure to Analyze the Influence of Thermo-Oxidative Ageing and Thermo-Mechanical Degradation on Poly (Lactide),” European Polymer Journal 47, no. 7 (2011): 1416–1428.
- 19 Y. Wang, B. Steinhoff, C. Brinkmann, and I. Alig, “In-Line Monitoring of the Thermal Degradation of Poly(l-Lactic Acid) During Melt Extrusion by UV-Vis Spectroscopy,” Polymer 49, no. 5 (2008): 1257–1265.
- 20 NatureWorks, “Crystallizing and Drying Ingeo Biopolymer. [Online],” 2016 accessed December 19, 2022, https://www.natureworksllc.com/~/media/Files/NatureWorks/Technical-Documents/Processing-Guides/ProcessingGuide_Crystallizing-and-Drying_pdf.pdf.
- 21 I. Velghe, B. Buffel, V. Vandeginste, W. Thielemans, and F. Desplentere, “Review on the Degradation of Poly(Lactic Acid) During Melt Processing,” Polymers 15, no. 9 (2023): 2047.
- 22 P. E. Le Marec, L. Ferry, J. C. Quantin, et al., “Influence of Melt Processing Conditions on Poly(Lactic Acid) Degradation: Molar Mass Distribution and Crystallization,” Polymer Degradation and Stability 110 (2014): 353–363.
- 23 V. Taubner and R. Shishoo, “Influence of Processing Parameters on the Degradation of Poly(L-Lactide) During Extrusion,” Journal of Applied Polymer Science 79 (2001): 2128–2135.
- 24 F. A. Gonçalves, S. M. Cruz, J. F. Coelho, and A. C. Serra, “The Impact of the Addition of Compatibilizers on Poly (Lactic Acid) (PLA) Properties After Extrusion Process,” Polymers 12, no. 11 (2020): 1–18.
- 25 O. Mysiukiewicz, M. Barczewski, K. Skórczewska, and D. Matykiewicz, “Correlation Between Processing Parameters and Degradation of Different Polylactide Grades During Twin-Screw Extrusion,” Polymers 12, no. 6 (2020): 1333.
- 26 T. Aldhafeeri, M. Alotaibi, and C. F. Barry, “Impact of Melt Processing Conditions on the Degradation of Polylactic Acid,” Polymers 14, no. 14 (2022): 2790.
- 27 S. E. Atalay, B. Bezci, B. Özdemir, et al., “Thermal and Environmentally Induced Degradation Behaviors of Amorphous and Semicrystalline PLAs Through Rheological Analysis,” Journal of Polymers and the Environment 29, no. 10 (2021): 3412–3426.
- 28 NatureWorks LLC, “Ingeo Biopolymer 2500HP Technical Data Sheet. [Online],” 2023 accessed August 8, 2023, https://www.natureworksllc.com/technology-and-products/products/2-series-for-extrusion-thermoforming.
- 29 Lesun, “The Types and Characteristics of Extruder Screw. [Online],” 2024 accessed December 12, 2024, https://www.lesunscrew.com/the-types-and-characteristics-of-extruder-screw.html.
- 30 D. C. Montgomery, G. C. Runger, and N. F. Hubele, Engineering Statistics, 5th ed. (Hoboken, New Jersey: Wiley, 2011).
- 31 S. Walkenhorst and R. Olivier, “Determination of Polymer Structure by Gel Permeation Chromatography,” Matériaux (2002): 1–5.
- 32 T. Tábi, S. Hajba, and J. G. Kovács, “Effect of Crystalline Forms (α and α′) of Poly(Lactic Acid) on Its Mechanical, Thermo-Mechanical, Heat Deflection Temperature and Creep Properties,” European Polymer Journal 82 (2016): 232–243.
- 33 F. Foglia, A. D. Meo, V. Iozzino, V. Volpe, and R. Pantani, “Isothermal Crystallization of PLA: Nucleation Density and Growth Rates of α and α′ Phases,” Canadian Journal of Chemical Engineering 98 (2020): 1998–2007.