Volume 63, Issue 49 e202409929
Research Article

A Room-Temperature Lithium-Restocking Strategy for the Direct Reuse of Degraded LiFePO4 Electrodes

Dan Yang

Dan Yang

Institute of New Energy for Vehicles, School of Materials Science and Engineering, Tongji University, Shanghai, 201804 China

Search for more papers by this author
Zhou Fang

Zhou Fang

State Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, Hubei, 430074 China

Search for more papers by this author
Yongsheng Ji

Yongsheng Ji

Institute of New Energy for Vehicles, School of Materials Science and Engineering, Tongji University, Shanghai, 201804 China

Search for more papers by this author
Ying Yang

Ying Yang

Institute of New Energy for Vehicles, School of Materials Science and Engineering, Tongji University, Shanghai, 201804 China

Search for more papers by this author
Jingrong Hou

Jingrong Hou

Institute of New Energy for Vehicles, School of Materials Science and Engineering, Tongji University, Shanghai, 201804 China

Search for more papers by this author
Zhenyan Zhang

Zhenyan Zhang

State Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, Hubei, 430074 China

Search for more papers by this author
Weichen Du

Weichen Du

State Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, Hubei, 430074 China

Search for more papers by this author
Xiaoqun Qi

Xiaoqun Qi

State Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, Hubei, 430074 China

Search for more papers by this author
Zhenglu Zhu

Zhenglu Zhu

Institute of New Energy for Vehicles, School of Materials Science and Engineering, Tongji University, Shanghai, 201804 China

Search for more papers by this author
Prof. Renyuan Zhang

Corresponding Author

Prof. Renyuan Zhang

Institute of New Energy for Vehicles, School of Materials Science and Engineering, Tongji University, Shanghai, 201804 China

Search for more papers by this author
Pei Hu

Pei Hu

School of Science, Hubei University of Technology, Wuhan, Hubei, 430068 China

Search for more papers by this author
Prof. Long Qie

Corresponding Author

Prof. Long Qie

State Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, Hubei, 430074 China

Search for more papers by this author
Prof. Yunhui Huang

Prof. Yunhui Huang

State Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, Hubei, 430074 China

Search for more papers by this author
First published: 02 October 2024
Citations: 11

Graphical Abstract

A facile strategy for the direct reuse of spent LiFePO4 electrodes is developed by simply soaking the spent electrodes in a lithiation reagent solution at room temperature for 6 min. Being reused directly, the regenerated LiFePO4 electrode delivers a high specific capacity of 162.6 mAh g−1 even after being exposed in air for 3 months.

Abstract

The sustainable development of lithium iron phosphate (LFP) batteries calls for efficient recycling technologies for spent LFP (SLFP). Even for the advanced direct material regeneration (DMR) method, multiple steps including separation, regeneration, and electrode refabrication processes are still needed. To circumvent these intricacies, new regeneration methods that allow direct electrode reuse (DER) by rejuvenating SLFP electrodes without damaging its structure are desired. Here, a 0.1 M lithium triethyl borohydride/tetrahydrofuran solution, which has the proper reductive capability to reduce Fe3+ in SLFP to Fe2+ without alloying with the aluminum current collector, is selected as the lithiation/regeneration reagent to restock the Li loss and regenerate SLFP electrodes. By soaking the SLFP electrodes in the lithiation solution, we successfully rejuvenated the crystal structure and electrochemical activity of SLFP electrodes with structural integrity within only 6 minutes at room temperature. When being directly reused, the regenerated LFP electrodes deliver a high specific capacity of 162.6 mAh g−1 even after being exposed to air for 3 months. The DER strategy presents significant economic and environmental benefits compared with the DMR method. This research provides a timely and innovative solution for recycling spent blade batteries using large-sized LFP electrodes, boosting the closed-loop development of LFP batteries.

Conflict of Interests

The authors declare no conflict of interest.

Data Availability Statement

The data that support the findings of this study are available on request from the corresponding author. The data are not publicly available due to privacy or ethical restrictions.

The full text of this article hosted at iucr.org is unavailable due to technical difficulties.