Volume 63, Issue 32 e202406557
Research Article

Approaching Sustainable Lithium-Ion Batteries through Voltage-Responsive Smart Prelithiation Separator with Surface-Engineered Sacrificial Lithium Agents

Xin Chang

Xin Chang

CAS Key Laboratory of Molecular Nanostructure and Nanotechnology, CAS Research/Education Centre for Excellence in Molecular Sciences, Beijing National Laboratory for Molecular Sciences (BNLMS), Institute of Chemistry, Chinese Academy of Sciences, Beijing, 100190 P. R. China

University of Chinese Academy of Sciences (UCAS), Beijing, 100049 P. R. China

These authors contributed equally to this work.

Contribution: ​Investigation (lead), Writing - original draft (lead)

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Min Fan

Min Fan

CAS Key Laboratory of Molecular Nanostructure and Nanotechnology, CAS Research/Education Centre for Excellence in Molecular Sciences, Beijing National Laboratory for Molecular Sciences (BNLMS), Institute of Chemistry, Chinese Academy of Sciences, Beijing, 100190 P. R. China

These authors contributed equally to this work.

Contribution: ​Investigation (equal)

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Boheng Yuan

Boheng Yuan

CAS Key Laboratory of Molecular Nanostructure and Nanotechnology, CAS Research/Education Centre for Excellence in Molecular Sciences, Beijing National Laboratory for Molecular Sciences (BNLMS), Institute of Chemistry, Chinese Academy of Sciences, Beijing, 100190 P. R. China

University of Chinese Academy of Sciences (UCAS), Beijing, 100049 P. R. China

Contribution: ​Investigation (equal)

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Wei-Huan He

Wei-Huan He

CAS Key Laboratory of Molecular Nanostructure and Nanotechnology, CAS Research/Education Centre for Excellence in Molecular Sciences, Beijing National Laboratory for Molecular Sciences (BNLMS), Institute of Chemistry, Chinese Academy of Sciences, Beijing, 100190 P. R. China

University of Chinese Academy of Sciences (UCAS), Beijing, 100049 P. R. China

Contribution: ​Investigation (equal)

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Chao-Fan Gu

Chao-Fan Gu

CAS Key Laboratory of Molecular Nanostructure and Nanotechnology, CAS Research/Education Centre for Excellence in Molecular Sciences, Beijing National Laboratory for Molecular Sciences (BNLMS), Institute of Chemistry, Chinese Academy of Sciences, Beijing, 100190 P. R. China

University of Chinese Academy of Sciences (UCAS), Beijing, 100049 P. R. China

Contribution: ​Investigation (equal)

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Chen Li

Chen Li

CAS Key Laboratory of Molecular Nanostructure and Nanotechnology, CAS Research/Education Centre for Excellence in Molecular Sciences, Beijing National Laboratory for Molecular Sciences (BNLMS), Institute of Chemistry, Chinese Academy of Sciences, Beijing, 100190 P. R. China

University of Chinese Academy of Sciences (UCAS), Beijing, 100049 P. R. China

Contribution: ​Investigation (equal)

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Dr. Qinghai Meng

Corresponding Author

Dr. Qinghai Meng

CAS Key Laboratory of Molecular Nanostructure and Nanotechnology, CAS Research/Education Centre for Excellence in Molecular Sciences, Beijing National Laboratory for Molecular Sciences (BNLMS), Institute of Chemistry, Chinese Academy of Sciences, Beijing, 100190 P. R. China

Contribution: Funding acquisition (equal), ​Investigation (lead), Supervision (lead), Writing - review & editing (lead)

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Prof. Yu-Guo Guo

Corresponding Author

Prof. Yu-Guo Guo

CAS Key Laboratory of Molecular Nanostructure and Nanotechnology, CAS Research/Education Centre for Excellence in Molecular Sciences, Beijing National Laboratory for Molecular Sciences (BNLMS), Institute of Chemistry, Chinese Academy of Sciences, Beijing, 100190 P. R. China

University of Chinese Academy of Sciences (UCAS), Beijing, 100049 P. R. China

Contribution: Funding acquisition (lead), ​Investigation (lead), Supervision (lead), Writing - review & editing (lead)

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First published: 27 May 2024
Citations: 12

Graphical Abstract

A smart lithium compensation strategy by introducing voltage-responsive prelithiation separator can staged release active lithium, regenerating spent lithium-ion batteries and extending their life. The separator's ability to absorb excess lithium below operating voltage protects the cathode from electrochemical failure or short circuit, enhancing safety and sustainability.

Abstract

The surge in lithium-ion batteries has heightened concerns regarding metal resource depletion and the environmental impact of spent batteries. Battery recycling has become paramount globally, but conventional techniques, while effective at extracting transition metals like cobalt and nickel from cathodes, often overlook widely used spent LiFePO4 due to its abundant and low-cost iron content. Direct regeneration, a promising approach for restoring deteriorated cathodes, is hindered by practicality and cost issues despite successful methods like solid-state sintering. Hence, a smart prelithiation separator based on surface-engineered sacrificial lithium agents is proposed. Benefiting from the synergistic anionic and cationic redox, the prelithiation separator can intelligently release or intake active lithium via voltage regulation. The staged lithium replenishment strategy was implemented, successfully restoring spent LiFePO4’s capacity to 163.7 mAh g−1 and a doubled life. Simultaneously, the separator can absorb excess active lithium up to approximately 600 mAh g−1 below 2.5 V to prevent over-lithiation of the cathode This innovative, straightforward, and cost-effective strategy paves the way for the direct regeneration of spent batteries, expanding the possibilities in the realm of lithium-ion battery recycling.

Conflict of interests

The authors declare no conflict of interest.

Data Availability Statement

The data that support the findings of this study are available from the corresponding author upon reasonable request.

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