Flexible Semiconductor Manufacturing
Douglas A. Bodner
H. Milton Stewart School of Industrial and Systems Engineering Georgia Institute of Technology, 765 Ferst Dr. NW, Atlanta, GA, GA 30332-0205
Search for more papers by this authorSpyros A. Reveliotis
H. Milton Stewart School of Industrial and Systems Engineering Georgia Institute of Technology, 765 Ferst Dr. NW, Atlanta, GA, GA 30332-0205
Search for more papers by this authorRonald L. Billings
H. Milton Stewart School of Industrial and Systems Engineering Georgia Institute of Technology, 765 Ferst Dr. NW, Atlanta, GA, GA 30332-0205
Search for more papers by this authorDouglas A. Bodner
H. Milton Stewart School of Industrial and Systems Engineering Georgia Institute of Technology, 765 Ferst Dr. NW, Atlanta, GA, GA 30332-0205
Search for more papers by this authorSpyros A. Reveliotis
H. Milton Stewart School of Industrial and Systems Engineering Georgia Institute of Technology, 765 Ferst Dr. NW, Atlanta, GA, GA 30332-0205
Search for more papers by this authorRonald L. Billings
H. Milton Stewart School of Industrial and Systems Engineering Georgia Institute of Technology, 765 Ferst Dr. NW, Atlanta, GA, GA 30332-0205
Search for more papers by this authorAbstract
The sections in this article are
- 1 Flexible Automation and Semiconductor Manufacturing
- 2 Theory and Current Industry Practice
- 3 Design Methodologies and Performance Evaluation
- 4 Evaluation and Future Research
- 5 Additional Information
Bibliography
- 1 J. Hartley, FMS at Work, New York: North Holland, 1984.
- 2 H. Tempelmeier and H. Kuhn, Flexible Manufacturing Systems: Decision Support for Design and Operation, New York: John Wiley & Sons, Inc., 1993.
- 3 T. Dillinger, VLSI Engineering, Englewood Cliffs, NJ: Prentice-Hall, 1987.
- 4 W. R. Runyan and K. E. Bean, Semiconductor Integrated Circuit Processing Technology, Reading, MA: Addison-Wesley, 1990.
- 5 S. Tandon, Challenges for 300 mm plasma etch system development, Semiconductor Int., 21 (3): 75–91, 1998.
- 6 P. K. Bondyopadhyay, Moore's Law governs the silicon revolution, Proc. IEEE, 86 (1): 78–81, 1998.
- 7 B. Peters and T. Yang, Integrated facility layout and material handling systems design in semiconductor fabrication facilities, IEEE Trans. Semicond. Manuf., 10 (3): 360–369, 1997.
- 8 S. B. Gershwin, Manufacturing Systems Engineering, Englewood Cliffs, NJ: Prentice Hall, 1994.
- 9 R. C. Leachman, Modeling techniques for automated production planning in the semiconductor industry, in T. A. Ciriani and R. C. Leachman (eds.), Optimization in Industry. Sussex, UK: Wiley, 1993, pp. 1–30.
- 10 M. R. Garey and D. S. Johnson, Computers and Intractability: A Guide to the Theory of NP-Completeness, San Francisco: W. H. Freeman, 1979.
- 11
C. G. Cassandras and
S. Lafortune,
Introduction to Discrete Event Systems,
Boston:
Kluwer Academic Publishers,
1999.
10.1007/978-1-4757-4070-7 Google Scholar
- 12 S. A. Reveliotis, Real-Time Management of Resource Allocation Systems: A Discrete Event System Approach, Boston: Springer, 2005.
- 13 M. Zhou and M. P. Fanti (eds.), Deadlock Resolution in Computer-Integrated Systems, Singapore: Marcel Dekker, Inc., 2004.
- 14 P. K. Johri, Practical issues in scheduling and dispatching in semiconductor wafer fabrication, J. Manuf. Sys., 12 (6): 474–485, 1993.
- 15 P. R. Kumar, Scheduling semiconductor manufacturing plants, IEEE Control Syst. Mag., 14 (6): 33–40, 1994.
- 16 W. L. Winston, Introduction to Mathematical Programming: Applications and Algorithms, 2nd Ed., Duxbury Press, 1995.
- 17 J. A. Buzacott and J. G. Shanthikumar, Stochastic Models of Manufacturing Systems, Englewood Cliffs, NJ: Prentice Hall, 1993.
- 18 J. G. Dai, Stability of fluid and stochastic processing networks, Miscellanea Publications No.9, January 1999, Centre for Mathematical Physics and Stochastics, Department of Mathematical Sciences, University of Aarhus, Denmark, 1999.
- 19 A. M. Law and W. D. Kelton, Simulation Modeling and Analysis, 3rd ed., New York: McGraw-Hill, 2000.
- 20 J. Browne et al., Classification of flexible manufacturing systems, FMS Mag., 2 (2): 114–117, 1984.
- 21 A. K. Sethi and S. P. Sethi, Flexibility in manufacturing: a survey, Int. J. Flexible Manuf. Syst., 2: 289–328, 1989.
- 22 P. Singer, The driving forces in cluster tool development, Semiconductor Int., 18 (1): 113–118, 1995.
- 23 S. B. Joshi et al., Formal models for control of flexible manufacturing cells: physical and system models, IEEE Trans. Robot. Autom., RA-11: 558–570, 1995.
- 24 F. F. Suarez, M. A. Cusumano and C. H. Fine, An empirical study of manufacturing flexibility in printed circuit board assembly, Operations Res., 44: 223–240, 1997.
- 25 M. E. Bader, R. P. Hall and G. Strasser, Integrated processing equipment, Solid State Tech., 33 (5): 149–154, 1990.
- 26 S. Narayanan et al., Research in object-oriented manufacturing simulations: an assessment of the state of the art, IIE Trans., 20: 795–810, 1998.
- 27 C. S. Chong, P. Lendermann, B. P. Gan, B. M. Duarte, J. W. Fowler and T. E. Callarman, Development and analysis of a customer demand driven semiconductor supply chain model using High Level Architecture (HLA), Intl. J. Simulation and Process Modeling, to appear.
- 28 L. W. Schruben and T. M. Roeder, Fast simulations of large-scale highly congested systems, Simulation, 79 (3): 115–125, 2003.
- 29 J. W. Fowler and O. Rose, Grand challenges in modeling and simulation of complex manufacturing systems, Simulation, 80 (9): 469–476, 2004.
- 30 S. A. Reveliotis, M. A. Lawley, P. M. Ferreira, Structural control of large-scale flexibly automated manufacturing systems, in C. T. Leonides (ed.), Computer Aided and Integrated Manufacturing Systems: Techniques and Applications, New York: Gordon & Breach, 1998.
- 31 Z. A. Banaszak and B. H. Krogh, Deadlock avoidance in flexible manufacturing systems with concurrently competing process flows, IEEE Trans. on Robot. Autom., RA-6: 724–734, 1990.
- 32 R. A. Wysk, N. S. Yang and S. Joshi, Detection of deadlocks in flexible manufacturing cells, IEEE Trans. Robot. Autom., RA-7: 853–859, 1991.
- 33 T. Araki, Y. Sugiyama and T. Kasami, Complexity of the deadlock avoidance problem, Proc. 2nd IBM Symp. Math. Foundations Comput. Sci., Tokyo, Japan, 1977, pp. 229–257.
- 34 M. A. Lawley and S. A. Reveliotis, Deadlock avoidance for sequential resource allocation systems: hard and easy cases, Intl. J. Flexible Manuf. Syst., 13: 385–404, 2001.
- 35 S. A. Reveliotis and P. M. Ferreira, Deadlock avoidance policies for automated manufacturing cells, IEEE Trans. Robot. Autom., RA-12: 845–857, 1996.
- 36 S. A. Reveliotis, M. A. Lawley and P. M. Ferreira, Polynomial complexity deadlock avoidance policies for sequential resource allocation systems, IEEE Trans. on Automatic Control, 42: 1344–1357, 1997.
- 37 M. P. Fanti et al., Event-based feedback control for deadlock avoidance in flexible production systems, IEEE Trans. Robot. Autom., RA-13: 347–363, 1997.
- 38 M. Lawley, S. Reveliotis and P. Ferreira, The application and evaluation of Banker's Algorithm for deadlock-free buffer space allocation in flexible manufacturing systems, Intl. J. Flexible Manuf. Syst., 10: 73–100, 1998.
- 39 S. A. Reveliotis, Accommodating FMS operational contingencies through routing flexibility, IEEE Trans. Robot. Autom., 15: 3–19, 1999.
- 40 S. S. Panwalkar and W. Iskander, A survey of scheduling rules, Operations Res., 25: 45–61, 1977.
- 41 J. H. Blackstone, D. T. Philips and G. L. Hogg, A state-of-the-art survey of dispatching rules for manufacturing job shop operations, Int. J. Prod. Res., 20: 27–45, 1982.
- 42 A. Sharifnia, Stability and performance of a simple distributed tracking policy for production control of manufacturing systems, IEEE Trans. Autom. Control, 40: 1109–1113, 1995.
- 43 D. Connors, G. Feigin and D. Yao, Scheduling semiconductor lines using a fluid network model, IEEE Trans. on Robotics & Automation, RA-10: 88–98, 1994.
- 44 S. H. Lu and P. R. Kumar, Distributed scheduling based on due dates and buffer priorities, IEEE Trans. Autom. Control, 36: 1406–1416, 1991.
- 45
P. R. Kumar,
Scheduling manufacturing systems of re-entrant lines, in
D. D. Yao (ed.),
Stochastic Modeling and Analysis of Manufacturing Systems,
New York:
Springer-Verlag,
1994,
pp. 325–360.
10.1007/978-1-4612-2670-3_8 Google Scholar
- 46 T. I. Seidman and C. Humes, Jr., Some kanban-controlled manufacturing systems: a first stability analysis, IEEE Trans. Autom. Control, 41: 1013–1018, 1996.
- 47 S. Kumar and P. R. Kumar, Queueing network models in the design and analysis of semiconductor wafer fabs, IEEE Trans. Robotics & Automation, RA-17: 548–561, 2001.
- 48 S. A. Reveliotis, The instability of the last-buffer-first-serve scheduling policy for capacitated re-entrant lines, Proc. ACC '98, Philadelphia, 1998, pp. 2780–2784.
- 49
M. L. Puterman,
Markov Decision Processes: Discrete Stochastic Dynamic Programming,
John Wiley & Sons, Inc.,
1994.
10.1002/9780470316887 Google Scholar
- 50 J. Y. Choi and S. Reveliotis, Relative value function approximation for the capacitated reentrant line scheduling problem, IEEE Trans. Automation Science & Engineering, 2: 285–299, 2005.
- 51 S. Kumar and P. R. Kumar, Performance bounds for queueing networks and scheduling policies, IEEE Trans. Autom. Control, 39: 1600–1611, 1994.
- 52
K. E. Stecke,
Design, planning, scheduling and control problems of flexible manufacturing systems, in
Ann. Oper. Res.,
3,
1985.
10.1007/BF02023765 Google Scholar
- 53 K. E. Stecke and N. Raman, FMS planning decisions, operating flexibilities, and system performance, IEEE Trans. Eng. Manag., EM-42: 82–90, 1995.
- 54 K. E. Stecke and I. Kim, A flexible approach to part type selection in flexible flow systems using part mix ratios, Int. J. Prod. Res., 29: 53–75, 1991.
Reading List
- J. C. Ammons, T. Govindaraj and C. M. Mitchell, Decision models for aiding FMS scheduling and control, IEEE Trans. Syst. Man. Cybern., 18: 744–756, 1988.
- D. Gross and C. M. Harris, Fundamentals of Queueing Theory, 2nd Ed., New York: John Wiley & Sons, 1985.
- W. J. Hopp and M. L. Spearman, Factory Physics: The Foundations of Manufacturing Management, 2nd Ed., Chicago: Irwin Press, 2001.
- A. M. Law and W. D. Kelton, Simulation Modeling and Analysis, 3rd ed., New York: McGraw-Hill, 2000.
- M. McClellan, Applying Manufacturing Execution Systems, Boca Raton, FL: CRC Press LLC, 1997
- W. E. Wilhelm and J. Fowler, Research directions in electronics manufacturing, IIE Trans., 24 (4): 6–17, 1992.
Citing Literature
Wiley Encyclopedia of Electrical and Electronics Engineering
Browse other articles of this reference work: