Preparation of perfluoro-1,3-propanedisulfonic acid/Nafion/silica hybrid nanoparticles—thermally stable Nafion in these silica hybrid nanoparticles even after calcination at 800 °C

Perfluoro-1,3-propanedisulfonic acid (PFPS)/Nafion/silica hybrid particles were prepared by the sol–gel reactions of PFPS with tetraethoxysilane and silica nanoparticles in the presence of Nafion under alkaline conditions. These obtained composites exhibited a good dispersibility and stability in not only water but also traditional organic media such as methanol, ethanol, 1,2-dichloroethane, tetrahydrofuran, and dimethyl sulfoxide. Dynamic light scattering measurements and field-emission scanning electron microscopy show that these hybrid particles are nanometer size-controlled fine particles before and even after calcination at 800 °C. Nafion/silica hybrid nanoparticles were also prepared in the absence of PFPS under similar conditions. The weight of original Nafion markedly dropped around 350 °C and decomposed gradually, reaching 0% around 450 °C, and Nafion in the Nafion/silica nanocomposites exhibited a similar weight loss behavior to that of the original one. However, Nafion/PFPS/silica hybrid nanoparticles were found to exhibit no weight loss corresponding to the contents of Nafion and PFPS in the silica gel matrices even after calcination at 800 °C. It was demonstrated that the pH value (3.77 at 25 °C) of Nafion/PFPS/silica hybrid nanoparticles after calcination is smaller than that (5.66 at 25 °C) before calcination, and this hybrid nanoparticles exhibited a higher proton conductivity (5.8 × 10⁻³ S/cm at 85 °C) than that (4.1 × 10⁻³ S/cm at 85 °C) before calcination. In addition, Nafion/PFPS/silica hybrid nanoparticles after calcination at 800 °C were applied to the Friedel-Crafts acylation of thiophene with acetic anhydride to give the expected 2-acetylthiophene, of whose yield was similar to that before calcination under similar conditions. These findings suggest that Nafion in PFPS/silica hybrid nanoparticle cores should exhibit a nonflammable characteristic even after calcination at 800 °C to act as an effective acid catalyst. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014, 52, 1869–1877