Volume 19, Issue 1 2400009
Research Article

Environmentally Friendly Synthesis of Polymer Nanoparticles in a Packed Reactor Using Glass Beads

Tetsuya Yamamoto

Corresponding Author

Tetsuya Yamamoto

Department of Chemical Systems Engineering, Nagoya University, Furo-cho, Chikusa-ku, Nagoya, 464–8603 Japan

E-mail: [email protected]

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Ayumi Morino

Ayumi Morino

Department of Chemical Systems Engineering, Nagoya University, Furo-cho, Chikusa-ku, Nagoya, 464–8603 Japan

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Hideki Kanda

Hideki Kanda

Department of Chemical Systems Engineering, Nagoya University, Furo-cho, Chikusa-ku, Nagoya, 464–8603 Japan

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Ayumu Seki

Ayumu Seki

Chemical Engineering Program, Graduate School of Advanced Science and Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima, Hiroshima, 739–8527 Japan

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Toru Ishigami

Toru Ishigami

Chemical Engineering Program, Graduate School of Advanced Science and Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima, Hiroshima, 739–8527 Japan

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First published: 09 May 2024
Citations: 1

Abstract

Polymeric particles less than 100 nm in size (polymer nanoparticles), which are useful in the fields of medicine and so on, are synthesized through emulsion polymerization, wherein surfactants are essential for maintaining their dispersion stability, contaminating particle surfaces and causing high environmental pollution. The soap-free emulsion polymerization (SFEP) of styrene in a packed reactor using microglass beads enables the synthesis of polymer nanoparticles without surfactants. Ultraviolet irradiation is used for radical polymerization using an initiator during the SFEP of styrene. The reaction space in the packed reactor is controlled by the size of glass beads to be filled in the reactor. A decrease in the size of the glass beads narrows the reaction space, causing the average polystyrene particle size to reach 27.3 nm and suppress convection flow by the wall of the glass beads, thereby limiting particle motion and preventing particle growth through particle collisions.

Conflict of Interest

The authors declare no conflict of interest.

Data Availability Statement

The data that support the findings of this study are available from the corresponding author upon reasonable request.

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