Volume 44, Issue 13 pp. 10071-10086
RESEARCH ARTICLE

The potential of novel carbon nanocages as a carbon support for an enhanced methanol electro-oxidation reaction in a direct methanol fuel cell

Zatil A. C. Ramli

Zatil A. C. Ramli

Fuel Cell Institute, University Kebangsaan Malaysia, Bangi, Malaysia

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S. K. Kamarudin

Corresponding Author

S. K. Kamarudin

Fuel Cell Institute, University Kebangsaan Malaysia, Bangi, Malaysia

Department of Chemical and Process Engineering, Faculty of Engineering and Built Environment, University Kebangsaan Malaysia, Bangi, Malaysia

Correspondence

S. K. Kamarudin, Fuel Cell Institute, University Kebangsaan Malaysia, 43600 UKM Bangi, Selangor, Malaysia.

Email: [email protected]

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Sahriah Basri

Sahriah Basri

Fuel Cell Institute, University Kebangsaan Malaysia, Bangi, Malaysia

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Azran M. Zainoodin

Azran M. Zainoodin

Fuel Cell Institute, University Kebangsaan Malaysia, Bangi, Malaysia

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First published: 12 July 2020
Citations: 30

Funding information: Ministry of Higher Education, Malaysia, Grant/Award Number: TRGS/1/2018/UKM/01/6/2; Universiti Kebangsaan Malaysia, Grant/Award Number: DIP-2019-021

Summary

In this study, we introduce the potential for a new catalyst support, namely, carbon nanocages (CNCs) for anodic direct methanol fuel cell (DMFC). The synthesis, characterization and catalytic activities of four electrocatalysts, PtRu/CNC, PtNi/CNC, PtFe/CNC and PtCo/CNC, have been investigated. These electrocatalysts are synthesized using pyrolysis, followed by a microwave-assisted ethylene glycol reduction method. From X-ray diffraction analysis, PtNi/CNC and PtRu/CNC showed the smallest crystallite particle size of Pt-alloy, which corresponded to the (111) plane. The Raman spectra confirmed the presence of the carbon support material in all prepared electrocatalysts. The ratio value of the D band and G band (ID/IG) of all prepared samples was not much different within the electrocatalyst and CNC. The ID/IG values calculated for the CNC, PtNi/CNC, PtRu/CNC, PtCo/CNC and PtFe/CNC electrocatalysts were 0.90, 0.89, 0.83, 0.78 and 0.77, respectively. Therefore, the number of defects of graphitization in increasing order (ID/IG) was PtFe/CNC < PtCo/CNC < PtRu/CNC < PtNi/CNC < CNC. Brunauer-Emmett-Teller analysis revealed that the CNC support has a mesoporous-type structure with a high surface area of 416 m2 g−1, which indicates that this support has a high potential to act as an excellent catalyst support. From the cyclic voltammetry curve, PtRu/CNC showed the highest catalytic activity in methanol electro-oxidation and reached a value of 427 mA mg−1, followed by PtNi/CNC (384.11 mA mg−1), PtCo/CNC (150.53 mA mg−1) and PtFe/CNC (144.11 mA mg−1). PtFe/CNC exhibited a higher ratio value of If/Ib (3.24) compared with PtRu/CNC (2.34), PtNi/CNC (1.43) and PtCo/CNC (1.62). These values show that the combination of Pt and Fe catalysts in PtFe/CNC had better CO tolerance than PtRu/CNC, PtNi/CNC and PtCo/CNC electrocatalysts. The higher performance of PtRu/CNC was attributed to the fact that it had the smallest bimetallic-Pt crystallite; there was a smooth distribution of bimetallic-Pt on its CNC support, as shown by field emission scanning electron microscopy; it had the highest electrochemical surface area value (16.23 m2 g−1); and it had an overall catalytic performance enhanced by the advantages of the unique and large surface area from the CNC as support material. In passive DMFC mode, PtRu/CNC showed a maximum power density of 3.35 mW cm−2, which is 1.72 times higher than that of the PtRu/C commercial electrocatalyst.

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