Lignin-Modified Epoxy Resin With Good Mechanical and Shape Memory Performance Fabricated by Synergistic Dispersion and Crosslinking With Polyetheramine
Hongjun Xu
College of Chemistry and Materials Engineering, National Engineering & Technology Research Center of Wood-Based Resources Comprehensive Utilization, Zhejiang A&F University, Hangzhou, People's Republic of China
Microbes and Insects Control Institute of bio-Based Materials, Zhejiang A&F University, Hangzhou, People's Republic of China
Contribution: Conceptualization (lead), Formal analysis (lead), Investigation (lead), Methodology (lead), Writing - original draft (lead)
Search for more papers by this authorJianqiang Pan
College of Chemistry and Materials Engineering, National Engineering & Technology Research Center of Wood-Based Resources Comprehensive Utilization, Zhejiang A&F University, Hangzhou, People's Republic of China
Microbes and Insects Control Institute of bio-Based Materials, Zhejiang A&F University, Hangzhou, People's Republic of China
Contribution: Formal analysis (equal), Investigation (lead)
Search for more papers by this authorChangbiao Chen
College of Chemistry and Materials Engineering, National Engineering & Technology Research Center of Wood-Based Resources Comprehensive Utilization, Zhejiang A&F University, Hangzhou, People's Republic of China
Microbes and Insects Control Institute of bio-Based Materials, Zhejiang A&F University, Hangzhou, People's Republic of China
Contribution: Investigation (lead)
Search for more papers by this authorSongmei Zhao
Institute of New Materials and Advanced Manufacturing, Beijing Academy of Science and Technology, Beijing, People's Republic of China
Contribution: Investigation (supporting)
Search for more papers by this authorJiahao Xiao
College of Chemistry and Materials Engineering, National Engineering & Technology Research Center of Wood-Based Resources Comprehensive Utilization, Zhejiang A&F University, Hangzhou, People's Republic of China
Microbes and Insects Control Institute of bio-Based Materials, Zhejiang A&F University, Hangzhou, People's Republic of China
Contribution: Formal analysis (equal)
Search for more papers by this authorHui Wang
College of Chemistry and Materials Engineering, National Engineering & Technology Research Center of Wood-Based Resources Comprehensive Utilization, Zhejiang A&F University, Hangzhou, People's Republic of China
Microbes and Insects Control Institute of bio-Based Materials, Zhejiang A&F University, Hangzhou, People's Republic of China
Contribution: Formal analysis (equal)
Search for more papers by this authorXinxing Wu
College of Chemistry and Materials Engineering, National Engineering & Technology Research Center of Wood-Based Resources Comprehensive Utilization, Zhejiang A&F University, Hangzhou, People's Republic of China
Microbes and Insects Control Institute of bio-Based Materials, Zhejiang A&F University, Hangzhou, People's Republic of China
Contribution: Investigation (equal), Supervision (equal)
Search for more papers by this authorShuaibo Han
College of Chemistry and Materials Engineering, National Engineering & Technology Research Center of Wood-Based Resources Comprehensive Utilization, Zhejiang A&F University, Hangzhou, People's Republic of China
Microbes and Insects Control Institute of bio-Based Materials, Zhejiang A&F University, Hangzhou, People's Republic of China
Contribution: Methodology (equal)
Search for more papers by this authorCorresponding Author
Yan Zhang
College of Chemistry and Materials Engineering, National Engineering & Technology Research Center of Wood-Based Resources Comprehensive Utilization, Zhejiang A&F University, Hangzhou, People's Republic of China
Microbes and Insects Control Institute of bio-Based Materials, Zhejiang A&F University, Hangzhou, People's Republic of China
Correspondence:
Yan Zhang ([email protected])
Fangli Sun ([email protected])
Contribution: Conceptualization (lead), Formal analysis (lead), Project administration (lead), Supervision (lead), Writing - review & editing (lead)
Search for more papers by this authorCorresponding Author
Fangli Sun
College of Chemistry and Materials Engineering, National Engineering & Technology Research Center of Wood-Based Resources Comprehensive Utilization, Zhejiang A&F University, Hangzhou, People's Republic of China
Microbes and Insects Control Institute of bio-Based Materials, Zhejiang A&F University, Hangzhou, People's Republic of China
Correspondence:
Yan Zhang ([email protected])
Fangli Sun ([email protected])
Contribution: Formal analysis (equal), Writing - review & editing (equal)
Search for more papers by this authorHongjun Xu
College of Chemistry and Materials Engineering, National Engineering & Technology Research Center of Wood-Based Resources Comprehensive Utilization, Zhejiang A&F University, Hangzhou, People's Republic of China
Microbes and Insects Control Institute of bio-Based Materials, Zhejiang A&F University, Hangzhou, People's Republic of China
Contribution: Conceptualization (lead), Formal analysis (lead), Investigation (lead), Methodology (lead), Writing - original draft (lead)
Search for more papers by this authorJianqiang Pan
College of Chemistry and Materials Engineering, National Engineering & Technology Research Center of Wood-Based Resources Comprehensive Utilization, Zhejiang A&F University, Hangzhou, People's Republic of China
Microbes and Insects Control Institute of bio-Based Materials, Zhejiang A&F University, Hangzhou, People's Republic of China
Contribution: Formal analysis (equal), Investigation (lead)
Search for more papers by this authorChangbiao Chen
College of Chemistry and Materials Engineering, National Engineering & Technology Research Center of Wood-Based Resources Comprehensive Utilization, Zhejiang A&F University, Hangzhou, People's Republic of China
Microbes and Insects Control Institute of bio-Based Materials, Zhejiang A&F University, Hangzhou, People's Republic of China
Contribution: Investigation (lead)
Search for more papers by this authorSongmei Zhao
Institute of New Materials and Advanced Manufacturing, Beijing Academy of Science and Technology, Beijing, People's Republic of China
Contribution: Investigation (supporting)
Search for more papers by this authorJiahao Xiao
College of Chemistry and Materials Engineering, National Engineering & Technology Research Center of Wood-Based Resources Comprehensive Utilization, Zhejiang A&F University, Hangzhou, People's Republic of China
Microbes and Insects Control Institute of bio-Based Materials, Zhejiang A&F University, Hangzhou, People's Republic of China
Contribution: Formal analysis (equal)
Search for more papers by this authorHui Wang
College of Chemistry and Materials Engineering, National Engineering & Technology Research Center of Wood-Based Resources Comprehensive Utilization, Zhejiang A&F University, Hangzhou, People's Republic of China
Microbes and Insects Control Institute of bio-Based Materials, Zhejiang A&F University, Hangzhou, People's Republic of China
Contribution: Formal analysis (equal)
Search for more papers by this authorXinxing Wu
College of Chemistry and Materials Engineering, National Engineering & Technology Research Center of Wood-Based Resources Comprehensive Utilization, Zhejiang A&F University, Hangzhou, People's Republic of China
Microbes and Insects Control Institute of bio-Based Materials, Zhejiang A&F University, Hangzhou, People's Republic of China
Contribution: Investigation (equal), Supervision (equal)
Search for more papers by this authorShuaibo Han
College of Chemistry and Materials Engineering, National Engineering & Technology Research Center of Wood-Based Resources Comprehensive Utilization, Zhejiang A&F University, Hangzhou, People's Republic of China
Microbes and Insects Control Institute of bio-Based Materials, Zhejiang A&F University, Hangzhou, People's Republic of China
Contribution: Methodology (equal)
Search for more papers by this authorCorresponding Author
Yan Zhang
College of Chemistry and Materials Engineering, National Engineering & Technology Research Center of Wood-Based Resources Comprehensive Utilization, Zhejiang A&F University, Hangzhou, People's Republic of China
Microbes and Insects Control Institute of bio-Based Materials, Zhejiang A&F University, Hangzhou, People's Republic of China
Correspondence:
Yan Zhang ([email protected])
Fangli Sun ([email protected])
Contribution: Conceptualization (lead), Formal analysis (lead), Project administration (lead), Supervision (lead), Writing - review & editing (lead)
Search for more papers by this authorCorresponding Author
Fangli Sun
College of Chemistry and Materials Engineering, National Engineering & Technology Research Center of Wood-Based Resources Comprehensive Utilization, Zhejiang A&F University, Hangzhou, People's Republic of China
Microbes and Insects Control Institute of bio-Based Materials, Zhejiang A&F University, Hangzhou, People's Republic of China
Correspondence:
Yan Zhang ([email protected])
Fangli Sun ([email protected])
Contribution: Formal analysis (equal), Writing - review & editing (equal)
Search for more papers by this authorFunding: This work was supported by the Key Natural Science Foundation of Zhejiang Province (No. LZ22C160004), the National Natural Science Foundation of China (No. 32071853 and No. 22103092), and the Financial Program of Beijing Academy of Science and Technology (BJAST) (No. 24CB011-02).
ABSTRACT
To improve the reactivity and compatibility of lignin, it was first functionalized via the method of epoxidation. The epoxidized lignin (LEP) modified epoxy resin with good mechanical and shape memory performance was fabricated ingeniously by introducing the LEP into the epoxy resin homogeneously with the aid of synergistic dispersion and crosslinking of polyetheramine without using organic solvents. The effect of LEP addition on the curing reaction, thermal, mechanical, and shape memory performance of epoxy resin were intensively evaluated. The epoxy-diamine curing reaction was promoted by the LEP incorporation, and the thermal stability and mechanical performance of epoxy resin were improved. The tensile strength and modulus of the LEP-modified epoxy were increased by 14.3% and 32.5%, respectively. Such reinforcing effect of LEP on the thermal and mechanical performance was contributed to the rigid LEP chains which were chemically crosslinked into the network of epoxy resin uniformly. Also, the rigid LEP component in the cured epoxy resin inhibited the movement of chain segments, which could enhance the mechanical stability and slow down the rapid shape recovery rate of the epoxy resin network to some extent.
Conflicts of Interest
The authors declare no conflicts of interest.
Open Research
Data Availability Statement
The data that support the findings of this study are available from the corresponding author upon reasonable request.
References
- 1G. Li, C. Li, P. Li, R. Sun, L. Cao, and P. Zhu, “Lignin-Based Silicone-Modified Epoxy Resin With Enhanced Strength and Toughness,” International Journal of Adhesion and Adhesives 128 (2024): 103564.
- 2Y. Zheng, T. Liu, H. He, et al., “Lignin-Based Epoxy Composite Vitrimers With Light-Controlled Remoldability,” Advanced Composites and Hybrid Materials 6 (2023): 53.
- 3G. Liu, C. Jin, S. Huo, Z. Kong, and F. Chu, “Preparation and Properties of Novel Bio-Based Epoxy Resin Thermosets From Lignin Oligomers and Cardanol,” International Journal of Biological Macromolecules 193 (2021): 1400–1408.
- 4J. Xue, Y. Liu, D. Yang, et al., “A Review of Properties, Production, Human Exposure, Biomonitoring, Toxicity, and Regulation of Bisphenol A Diglycidyl Ethers and Novolac Glycidyl Ethers,” Environmental Chemistry and Ecotoxicology 4 (2022): 216–230.
- 5C. Zhang, X. Wang, D. Liang, et al., “Rapid Self-Healing, Multiple Recyclability and Mechanically Robust Plant Oil-Based Epoxy Resins Enabled by Incorporating Tri-Dynamic Covalent Bonding,” Journal of Materials Chemistry A 9 (2021): 18431–18439.
- 6N. Tratnik, N. R. Tanguy, and N. Yan, “Recyclable, Self-Strengthening Starch-Based Epoxy Vitrimer Facilitated by Exchangeable Disulfide Bonds,” Chemical Engineering Journal 451 (2023): 138610.
- 7L. Deng, Z. Wang, B. Qu, Y. Liu, W. Qiu, and S. Qi, “A Comparative Study on the Properties of Rosin-Based Epoxy Resins with Different Flexible Chains,” Polymers 15 (2023): 4246.
- 8M. Xue, S. Hu, S. Zhang, et al., “Flexible and Heat-Resisting Lignin-Based Epoxy Resins by Hardwood Kraft Low-Molecular-Weight Lignin as a Sustainable Substitute for Bisphenol A,” ACS Sustainable Chemistry and Engineering 11 (2023): 16774–16784.
- 9W. Yang, H. Ding, D. Puglia, et al., “Bio-Renewable Polymers Based on Lignin-Derived Phenol Monomers: Synthesis, Applications, and Perspectives,” SusMat 2 (2022): 535–568.
- 10P. Verdross, S. Guinchard, R. T. Woodward, and A. Bismarck, “Black Liquor-Based Epoxy Resin: Thermosets From Untreated Kraft Lignin,” Chemical Engineering Journal 475 (2023): 145787.
- 11S. W. A. Shah, Q. Xu, M. W. Ullah, et al., “Lignin-Based Additive Materials: A Review of Current Status, Challenges, and Future Perspectives,” Additive Manufacturing 74 (2023): 103711.
- 12J. Song, H. Zhang, M. Niu, Y. Guo, and H. Li, “Research Progress on Vanillin Synthesis by Catalytic Oxidation of Lignin: A Review,” Industrial Crops and Products 214 (2024): 118443.
- 13C. Pappa, E. Feghali, K. Vanbroekhoven, and K. S. Triantafyllidis, “Recent Advances in Epoxy Resins and Composites Derived From Lignin and Related Bio-Oils,” Current Opinion in Green and Sustainable Chemistry 38 (2022): 100687.
- 14S. Rath, D. Pradhan, H. Du, S. Mohapatra, and H. Thatoi, “Transforming Lignin Into Value-Added Products: Perspectives on Lignin Chemistry, Lignin-Based Biocomposites, and Pathways for Augmenting Ligninolytic Enzyme Production,” Advanced Composites and Hybrid Materials 7 (2024): 27.
- 15B. M. Upton and A. M. Kasko, “Strategies for the Conversion of Lignin to High-Value Polymeric Materials: Review and Perspective,” Chemical Reviews 116 (2016): 2275–2306.
- 16A. Grossman and W. Vermerris, “Lignin-Based Polymers and Nanomaterials,” Current Opinion in Biotechnology 56 (2019): 112–120.
- 17J. Abenojar, S. L. De Armentia, M. A. Martinez, and J. C. Del Real, “Development of a Green Epoxy Adhesive for Cork by Adding Lignin: Thermal and Bonding Properties,” Wood Science and Technology 56 (2022): 721–742.
- 18D. Feldman, D. Banu, A. Natansohn, and J. Wang, “Structure–Properties Relations of Thermally Cured Epoxy–Lignin Polyblends,” Journal of Applied Polymer Science 42 (1991): 1537–1550.
- 19X. Zhen, H. Li, Z. Xu, et al., “Demethylation, Phenolation, and Depolymerization of Lignin for the Synthesis of Lignin-Based Epoxy Resin via a One-Pot Strategy,” Industrial Crops and Products 173 (2021): 114135.
- 20N. T. Tran, Y. Ko, S. Kim, et al., “Microwave-Assisted Phenolation of Acid-Insoluble Klason Lignin and Its Application in Adhesion,” Green Chemistry 24 (2022): 2051–2061.
- 21Y. Zhang, H. Pang, D. Wei, et al., “Preparation and Characterization of Chemical Grouting Derived From Lignin Epoxy Resin,” European Polymer Journal 118 (2019): 290–305.
- 22L. Chen, A. P. Van Muyden, X. Cui, G. Laurenczy, and P. J. Dyson, “Selective Hydrogenation of Lignin-Derived Compounds Under Mild Conditions,” Green Chemistry 22 (2020): 3069–3073.
- 23L. Liu, Q. Hua, and S. Renneckar, “A Simple Route to Synthesize Esterified Lignin Derivatives,” Green Chemistry 21 (2019): 33682–33692.
10.1039/C9GC00844F Google Scholar
- 24J. Sun, C. Wang, L. P. Stubbs, and C. He, “Carboxylated Lignin as an Effective Cohardener for Enhancing Strength and Toughness of Epoxy,” Macromolecular Materials and Engineering 302 (2017): 1700341.
- 25W. Liu, R. Zhou, H. L. S. Goh, S. Huang, and X. Lu, “From Waste to Functional Additive: Toughening Epoxy Resin With Lignin,” ACS Applied Materials and Interfaces 6 (2014): 5810–5817.
- 26Y. Zhang, J. Li, X. Wu, et al., “Simultaneously Reinforcing and Toughening of Shape-Memory Epoxy Resin With Carboxylated Lignosulfonate: Facile Preparation and Effect Mechanism,” International Journal of Biological Macromolecules 217 (2022): 243–254.
- 27Q. Zou, L. Ba, X. Tan, M. Tu, J. Cheng, and J. Zhang, “Tunable Shape Memory Properties of Rigid–Flexible Epoxy Networks,” Journal of Materials Science 51 (2016): 10596–10607.
- 28Y. Xia, Y. He, F. Zhang, Y. Liu, and J. Leng, “A Review of Shape Memory Polymers and Composites: Mechanisms, Materials, and Applications,” Advanced Materials 33 (2021): 200071.
10.1002/adma.202000713 Google Scholar
- 29J. Li, Z. Zhang, Y. Zhang, et al., “Synergistic Effect of Lignin and Ethylene Glycol Crosslinked Epoxy Resin on Enhancing Thermal, Mechanical and Shape Memory Performance,” International Journal of Biological Macromolecules 192 (2021): 516–524.
- 30C. Gioia, M. Colonna, A. Tagami, et al., “Lignin-Based Epoxy Resins: Unravelling the Relationship Between Structure and Material Properties,” Biomacromolecules 2020 (1920): 21–1928.
- 31Y. Zhang, H. Wang, T. L. Eberhardt, Q. Gu, and H. Pan, “Preparation of Carboxylated Lignin-Based Epoxy Resin With Excellent Mechanical Properties,” European Polymer Journal 150 (2021): 110389.
- 32S. Nikafshar, J. Wang, K. Dunne, P. Sangthonganotai, and M. Nejad, “Choosing the Right Lignin to Fully Replace Bisphenol A in Epoxy Resin Formulation,” ChemSusChem 14 (2021): 1184–1195.
- 33X. Liu, J. Wang, J. Yu, et al., “Preparation and Characterization of Lignin Based Macromonomer and Its Copolymers With Butyl Methacrylate,” International Journal of Biological Macromolecules 60 (2013): 309–315.
- 34J. L. Wen, S. L. Sun, B. L. Xue, and R. C. Sun, “Recent Advances in Characterization of Lignin Polymer by Solution-State Nuclear Magnetic Resonance (NMR) Methodology,” Materials 6 (2013): 359–391.
- 35C. Mancera, F. Ferrando, J. Salvadó, and N. E. El Mansouri, “Kraft Lignin Behavior During Reaction in an Alkaline Medium,” Biomass and Bioenergy 35 (2011): 2072–2079.
- 36M. Fache, E. Darroman, V. Besse, R. Auvergne, S. Caillol, and B. Boutevin, “Vanillin, a Promising Biobased Building-Block for Monomer Synthesis,” Green Chemistry 2014 (1987): 16.
- 37X. Zhen, Z. Xu, H. Li, J. Xu, S. Zhu, and Z. Wang, “Preparation of Lignin-Based Epoxy Resins With Tunable Properties Through Constructing a Partially Ordered Crosslinking Network,” Industrial Crops and Products 200 (2023): 116846.
- 38X. Zhen, H. Li, Z. Xu, et al., “Facile Synthesis of Lignin-Based Epoxy Resins With Excellent Thermal-Mechanical Performance,” International Journal of Biological Macromolecules 182 (2021): 276–285.
- 39J. Xin, P. Zhang, K. Huang, and J. Zhang, “Study of Green Epoxy Resins Derived from Renewable Cinnamic Acid and Dipentene: Synthesis, Curing and Properties,” RSC Advances 4 (2014): 8524–8532.
10.1039/c3ra47927g Google Scholar
- 40K. Huang, P. Zhang, J. Zhang, et al., “Preparation of Biobased Epoxies Using Tung Oil Fatty Acid-Derived C21 Diacid and C22 Triacid and Study of Epoxy Properties,” Green Chemistry 15 (2013): 2466.
- 41M. W. Ott, C. Dietz, S. Trosien, et al., “Co-Curing of Epoxy Resins With Aminated Lignins: Insights Into the Role of Lignin Homo Crosslinking During Lignin Amination on the Elastic Properties,” Holzforschung 75 (2021): 390–398.
- 42I. T. Smith, “The Mechanism of the Crosslinking of Epoxide Resins by Amines,” Polymer 2 (1961): 95.
- 43R. Thomas, S. Durix, C. Sinturel, et al., “Cure Kinetics, Morphology and Miscibility of Modified DGEBA-Based Epoxy Resin – Effects of a Liquid Rubber Inclusion,” Polymer 48 (2007): 1695–1710.
- 44X. Wang, W. Leng, R. M. O. Nayanathara, et al., “Anticorrosive Epoxy Coatings From Direct Epoxidation of Bioethanol Fractionated Lignin,” International Journal of Biological Macromolecules 221 (2022): 268–277.
- 45F. Ferdosian, Z. Yuan, M. Anderson, and C. C. Xu, “Thermal Performance and Thermal Decomposition Kinetics of Lignin-Based Epoxy Resins,” Journal of Analytical and Applied Pyrolysis 119 (2016): 124–132.
- 46Y. Lu, H. Xu, N. Liang, Z. Xu, S. Chen, and D. Zhang, “High Mechanical Strength of Shape-Memory Hyperbranched Epoxy Resins,” ACS Applied Polymer Materials 4 (2022): 5574–5582.
- 47L. Luo, F. Zhang, and J. Leng, “Shape Memory Epoxy Resin and Its Composites: From Materials to Applications,” Research 2022 (2022): 9767830.