Early View e70071
RESEARCH ARTICLE

Energy Assessment of Kosti Thermal Power Station Utilizing Pinching Assessment Method

Abuelnuor A. A. Abuelnuor

Abuelnuor A. A. Abuelnuor

Mechanical Engineering Department, Faculty of Engineering, Al-Baha University, Al-Baha, Saudi Arabia

Mechanical Power Engineering Department, Faculty of Engineering, Sudan University of Sciences and Technology, Khartoum, Sudan

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Elnaji Abbas Farah Hummaida

Elnaji Abbas Farah Hummaida

Mechanical Power Engineering Department, Faculty of Engineering, Sudan University of Sciences and Technology, Khartoum, Sudan

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Mohamed Ali Abuelnour

Corresponding Author

Mohamed Ali Abuelnour

Department of Aeronautical Engineering, Sudan University of Science and Technology, Khartoum, Sudan

Correspondence:

Mohamed Ali Abuelnour ([email protected])

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Adil M. Omara

Adil M. Omara

Mechanical Power Engineering Department, Faculty of Engineering, Sudan University of Sciences and Technology, Khartoum, Sudan

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Obai Younis

Obai Younis

Department of Mechanical Engineering, College of Engineering in Wadi Alddawasir, Prince Sattam Bin Abdulaziz University, Al-Kharj, Saudi Arabia

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O. S. Abd El-Kawi

O. S. Abd El-Kawi

Mechanical Engineering Department, Faculty of Engineering, Al-Baha University, Al-Baha, Saudi Arabia

Reactors Department, Atomic Energy Authority of Egypt, Cairo, Egypt

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First published: 15 July 2025

ABSTRACT

This study focuses on optimizing the performance of the Kosti Thermal Power Plant in Sudan using pinch analysis. Pinch technology offers a systematic approach to improving energy efficiency by analyzing heat transfer and energy flows based on the first and second laws of thermodynamics. The Kosti Thermal Power Plant, a 4 × 125-MW crude oil–fired station, was selected for benchmarking to evaluate its energy consumption and potential for optimization. The study identified that the plant operates at a thermal efficiency of 38%, and several heat streams within the system were examined for their contribution to overall energy use. Using pinch technology, the minimum hot utility required was determined to be 53 050.3 kW, and the minimum cold utility required was 185.7 kW. Through the application of pinch analysis, energy savings opportunities were identified, such as optimizing heat recovery and reducing the energy demand for external heating and cooling utilities. The study's findings emphasize the importance of stream matching, pinch point identification, and energy recovery in enhancing thermal power plant efficiency.

Data Availability Statement

The data that support the findings of this study are available from the corresponding author upon reasonable request.

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