Early View e202512654
Research Article

Spillover-Mediated H* Redistribution Promotes Electrocatalytic Acetonitrile Hydrogenation in PEM Reactors

Shan Huang

Shan Huang

Key Laboratory of Special Functional and Smart Polymer Materials of Ministry of Industry and Information Technology, School of Chemistry and Chemical Engineering, Northwestern Polytechnical University, Youyi Road No. 127, Xi'an, 710072 China

These authors contributed equally to this work.

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Dr. Bingying Han

Dr. Bingying Han

State Key Laboratory of Clean and Efficient Coal Utilization, College of Chemistry and Chemical Engineering, Taiyuan University of Technology, Taiyuan, 030024 China

These authors contributed equally to this work.

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Ye Liu

Ye Liu

State Key Laboratory of Clean and Efficient Coal Utilization, College of Chemistry and Chemical Engineering, Taiyuan University of Technology, Taiyuan, 030024 China

These authors contributed equally to this work.

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Zijie Cheng

Zijie Cheng

State Key Laboratory of Clean and Efficient Coal Utilization, College of Chemistry and Chemical Engineering, Taiyuan University of Technology, Taiyuan, 030024 China

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Prof. Huibin Ge

Prof. Huibin Ge

Interdisciplinary Research Center of Biology & Catalysis, School of Life Sciences, Northwestern Polytechnical University, Youyi Road No. 127, Xi'an, 710072 China

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Prof. Lianbing Zhang

Prof. Lianbing Zhang

Interdisciplinary Research Center of Biology & Catalysis, School of Life Sciences, Northwestern Polytechnical University, Youyi Road No. 127, Xi'an, 710072 China

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Prof. Riguang Zhang

Corresponding Author

Prof. Riguang Zhang

State Key Laboratory of Clean and Efficient Coal Utilization, College of Chemistry and Chemical Engineering, Taiyuan University of Technology, Taiyuan, 030024 China

E-mail: [email protected], [email protected], [email protected]

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Prof. Baojun Wang

Prof. Baojun Wang

State Key Laboratory of Clean and Efficient Coal Utilization, College of Chemistry and Chemical Engineering, Taiyuan University of Technology, Taiyuan, 030024 China

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Prof. Jie Kong

Corresponding Author

Prof. Jie Kong

Key Laboratory of Special Functional and Smart Polymer Materials of Ministry of Industry and Information Technology, School of Chemistry and Chemical Engineering, Northwestern Polytechnical University, Youyi Road No. 127, Xi'an, 710072 China

E-mail: [email protected], [email protected], [email protected]

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Prof. Jiayuan Li

Corresponding Author

Prof. Jiayuan Li

Key Laboratory of Special Functional and Smart Polymer Materials of Ministry of Industry and Information Technology, School of Chemistry and Chemical Engineering, Northwestern Polytechnical University, Youyi Road No. 127, Xi'an, 710072 China

E-mail: [email protected], [email protected], [email protected]

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First published: 26 July 2025

Graphical Abstract

Palladium with high H* coverage is partnered with copper with low H* coverage to enable palladium-to-copper hydrogen spillover, which reduces H* coverage on Pd to mitigate H2 evolution and increases H* availability on Cu to promote ethylamine productivity. Utilization of these catalysts into a proton exchange membrane electrolyzer enabled an expected improvement in ethylamine production rate, HER suppression, and energy efficiency.

Abstract

Electrocatalytic acetonitrile hydrogenation (EAH) provides a sustainable route for ethylamine synthesis, yet suffers from low productivity, competitive hydrogen evolution reaction (HER), and high energy consumption due to suboptimal catalyst and reactor design. To overcome these challenges, we describe a palladium-copper hybrid catalyst that employs spillover-mediated active hydrogen (H*) redistribution mechanism. Hydrogen spillover from palladium with high H* coverage to copper with low H* coverage creates H* redistribution: reduced H* coverage of Pd mitigates HER while maintaining efficient EAH, and increased H* availability of Cu promotes EAH without activating stagnant HER. Integration of these catalysts into both cathode and anode of a proton exchange membrane electrolyzer enabled efficient ethylamine electrosynthesis and formic acid electrooxidation over 100 h, achieving exceptional ethylamine productivity (6160.0 ± 119.1 mmol gcat−1 h−1) and Faradaic efficiency (94.2 ± 1.6%) at record-low energy consumption (3.55 kWh kgethylamine−1). This work marks a critical advancement toward sustainable ethylamine electrosynthesis.

Conflict of Interests

The authors declare no conflict of interest.

Data Availability Statement

The data that support the findings of this study are available from the corresponding author upon reasonable request.

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