Early View e202507004
Research Article

Orbital Coupling-Engineered Coordination-Unsaturated CuAg Nanochains Drives Spontaneous Electrocatalytic Acetylene Semihydrogenation and Zn-C2H2 Batteries

Xing Gao

Xing Gao

Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou, 310058 China

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Rui Bai

Rui Bai

Key Laboratory of Special Functional and Smart Polymer Materials of Ministry of Industry and Information Technology and Department of Advanced Chemical Engineering, School of Chemistry and Chemical Engineering, Northwestern Polytechnical University, Xi'an, Shaanxi, 710072 China

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Dr. Shuyue Wang

Corresponding Author

Dr. Shuyue Wang

Institute of Zhejiang University – Quzhou, Quzhou, 324000 China

E-mail: [email protected], [email protected], [email protected]

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Dr. Chen Sun

Dr. Chen Sun

Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou, 310058 China

Institute of Zhejiang University – Quzhou, Quzhou, 324000 China

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Yiyuan Lu

Yiyuan Lu

Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou, 310058 China

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Ziyu Song

Ziyu Song

Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou, 310058 China

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Prof. Dr. Chengtao Wang

Prof. Dr. Chengtao Wang

Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou, 310058 China

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Prof. Dr. Siyu Yao

Prof. Dr. Siyu Yao

Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou, 310058 China

Institute of Zhejiang University – Quzhou, Quzhou, 324000 China

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Dr. Shaodong Zhou

Dr. Shaodong Zhou

Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou, 310058 China

Institute of Zhejiang University – Quzhou, Quzhou, 324000 China

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Prof. Dr. Zhongjian Li

Prof. Dr. Zhongjian Li

Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou, 310058 China

Institute of Zhejiang University – Quzhou, Quzhou, 324000 China

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Prof. Dr. Yang Hou

Prof. Dr. Yang Hou

Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou, 310058 China

Institute of Zhejiang University – Quzhou, Quzhou, 324000 China

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Prof. Dr. Lecheng Lei

Prof. Dr. Lecheng Lei

Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou, 310058 China

Institute of Zhejiang University – Quzhou, Quzhou, 324000 China

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Prof. Dr. Jian Zhang

Corresponding Author

Prof. Dr. Jian Zhang

Key Laboratory of Special Functional and Smart Polymer Materials of Ministry of Industry and Information Technology and Department of Advanced Chemical Engineering, School of Chemistry and Chemical Engineering, Northwestern Polytechnical University, Xi'an, Shaanxi, 710072 China

E-mail: [email protected], [email protected], [email protected]

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Prof. Dr. Bin Yang

Corresponding Author

Prof. Dr. Bin Yang

Key Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou, 310058 China

Institute of Zhejiang University – Quzhou, Quzhou, 324000 China

E-mail: [email protected], [email protected], [email protected]

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First published: 01 July 2025

Graphical Abstract

Coordination unsaturated Cu-Ag cross-linked nanochains (Cu0.5Ag CNCs) is synthesized for ethylene electrocatalytic production, achieving an ethylene Faradaic efficiency of 95.1% at 0.5 A cm−2. The orbital coupling between the Cu0.5Ag CNCs catalyst and the C2H2 molecules is enhanced and forms a high *H demand surface, where the acetylene hydrogenation process occurs spontaneously without energy barrier. It provides a new way to realize the orbital coupling engineering of coordination unsaturated bimetallic catalysts.

Abstract

Electrocatalytic semihydrogenation of acetylene (C2H2) offers a mild and sustainable pathway for ethylene production, yet it faces critical challenges including competitive C─C coupling for 1,3-butadiene due to insufficient proton supply and hydrogen evolution under high current densities. To address these limitations, we design a coordination-unsaturated CuAg bimetallic catalyst with cross-linked nanochains (Cu0.5Ag CNCs), which synergistically regulates proton dynamics, maintaining high activity from 0.1 to 0.6 A cm−2 and achieving an ethylene Faradaic efficiency of 95.1% at 0.5 A cm−2. Mechanistic studies reveal that the introduction of Cu makes the d-band center in Cu0.5Ag CNCs upshift toward the Fermi level, strengthening orbital coupling with C2H2 and creating a high *H demand surface. In situ spectroscopic and density functional theory analyses demonstrate that coordination-unsaturated Cu-Ag interfacial sites promote spontaneous C2H2 hydrogenation, especially bypassing formation barriers of *C2H2 and *C2H3. This thermodynamic superiority originates from sufficient proton supply and exothermic *H consumption for C2H2 hydrogenation. Furthermore, the catalyst enables a Zn-C2H2 battery with a power density of 2.12 mW cm−2, showcasing dual functionality in electrosynthesis and energy storage. Our work establishes a paradigm for coordination unsaturated bimetallic catalyst design through orbital coupling engineering, providing atomic-level insights into proton-mediated reaction control for sustainable chemical manufacturing.

Conflict of Interests

The authors declare no conflict of interest.

Data Availability Statement

The data that support the findings of this study are available from the corresponding author upon reasonable request.

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