Numerical Simulation Tools for 3D Printing
Arnaud Perrot
Search for more papers by this authorYohan Jacquet
Search for more papers by this authorArnaud Perrot
Search for more papers by this authorYohan Jacquet
Search for more papers by this authorSummary
This chapter presents an overview of the tools, approaches and recent results of numerical modeling in the field of 3D concrete printing. After summarizing digital tools for geometric modeling and virtual printing, the chapter deals the state of the art in digital modeling of the 3D printing process. In the context of the construction sector's move toward digitalization, the integration of BIM (building information modeling) with 3D printing activities has become a challenge for many research efforts. The developments and applications of numerical tools in the 3D printing process for concrete structures have demonstrated the effectiveness of numerical modeling in this field. The stochastic optimization procedure could be widely useful for establishing design regulations for structures built using 3D printing. On a large scale, the interest of numerical modeling lies in predicting failure modes such as elastic buckling and plastic collapse of the structure, phenomena commonly observed during printing.
References
- Abdulhameed , O. , Al-Ahmari , A. , Ameen , W. , Mian , S.H. ( 2019 ). Additive manufacturing: Challenges, trends, and applications . Advances in Mechanical Engineering , 11 ( 2 ), 1 – 27 .
- Anane , W. , Iordanova , I. , Ouellet-Plamondon , C. ( 2021 ). The use of BIM for robotic 3D concrete printing . In Canadian Society of Civil Engineering Annual Conference . Springer , Singapore .
- Buswell , R.A. , Da Silva , W.L. , Bos , F.P. , Schipper , H.R. , Lowke , D. , Hack , N. , Kloft , H. , Mechtcherine , V. , Wangler , T. , Roussel , N. ( 2020 ). A process classification framework for defining and describing digital fabrication with concrete . Cement and Concrete Research , 134 , 106068 .
-
Chang , Z.
,
Schlangen , E.
,
Šavija , B.
(
2020
).
Extended lattice model to simulate the printing process of 3D printed cementitious materials
. In
Second RILEM International Conference on Concrete and Digital Fabrication: Digital Concrete 2020
.
Springer
,
Cham
.
10.1007/978-3-030-49916-7_80 Google Scholar
- Chang , Z. , Xu , Y. , Chen , Y. , Gan , Y. , Schlangen , E. , Šavija , B. ( 2021 ). A discrete lattice model for assessment of buildability performance of 3D-printed concrete . Computer-Aided Civil and Infrastructure Engineering , 36 ( 5 ), 638 – 655 .
-
Chang , Z.
,
Zhang , H.
,
Liang , M.
,
Schlangen , E.
,
Šavija , B.
(
2022
).
Numerical simulation of elastic buckling in 3D concrete printing using the lattice model with geometric nonlinearity
.
Automation in Construction
,
142
,
104485
.
10.1016/j.autcon.2022.104485 Google Scholar
- Comminal , R. , Serdeczny , M.P. , Ranjbar , N. , Mehrali , M. , Pedersen , D.B. , Stang , H. , Spangenberg , J. ( 2019 ). Modelling of material deposition in big area additive manufacturing and 3D concrete printing . In Joint Special Interest Group Meeting between Euspen and ASPE Advancing Precision in Additive Manufacturing . The European Society for Precision Engineering and Nanotechnology , Cranfield, Bedfordshire .
-
Comminal , R.
,
da Silva , W.R.L.
,
Andersen , T.J.
,
Stang , H.
,
Spangenberg , J.
(
2020a
).
Influence of processing parameters on the layer geometry in 3D concrete printing: Experiments and modelling
. In
RILEM International Conference on Concrete and Digital Fabrication
.
Springer
,
Cham
.
10.1007/978-3-030-49916-7_83 Google Scholar
- Comminal , R. , da Silva , W.R.L. , Andersen , T.J. , Stang , H. , Spangenberg , J. ( 2020b ). Modelling of 3D concrete printing based on computational fluid dynamics . Cement and Concrete Research , 138 , 106256 .
- Diab , Z. ( 2023 ). Application d'outils numériques à l'analyse probabiliste de la constructibilité et à l'optimisation du procédé d'impression 3D . PhD Thesis, Université d'Orléans , Orléans .
-
Diab , Z.
,
Do , D.P.
,
Rémond , S.
,
Hoxha , D.
(
2022
).
Uncertainty quantification of concrete properties at fresh state and stability analysis of the 3D printing process by stochastic approach
. In
RILEM International Conference on Concrete and Digital Fabrication
.
Springer
,
Cham
.
10.1007/978-3-031-06116-5_23 Google Scholar
-
Diab , Z.
,
Do , D.-P.
,
Rémond , S.
,
Hoxha , D.
(
2023
).
Probabilistic prediction of structural failure during 3D concrete printing processes
.
Materials and Structures
,
56
(
4
),
73
.
10.1617/s11527-023-02167-z Google Scholar
-
Ding , Z.
,
Liu , S.
,
Liao , L.
,
Zhang , L.
(
2019
).
A digital construction framework integrating building information modeling and reverse engineering technologies for renovation projects
.
Automation in Construction
,
102
,
45
–
58
.
10.1016/j.autcon.2019.02.012 Google Scholar
- Do , D.P. , Tran , N.T. , Hoxha , D. , Vu , M.N. , Armand , G. ( 2021 ). Kriging-based optimization design of deep tunnel in the rheological Burger rock . In IOP Conference Series: Earth and Environmental Science , Turin , 833 , 012155 .
- Eastman , C.M. ( 2011 ). BIM Handbook: A Guide to Building Information Modeling for Owners, Managers, Designers, Engineers and Contractors . John Wiley & Sons , New York .
- Fologram for Rhino and Grasshopper (n.d.). [Online]. Available at: https://www.food4rhino.com/en/ .
-
Gaudillière , N.
,
Dirrenberger , J.
,
Duballet , R.
,
Bouyssou , C.
,
Mallet , A.
,
Roux , P.
,
Zakeri , M.
,
Xtree , E.R.
(
2020
).
Industrialising concrete 3D printing: Three case studies
. In
Design Transactions: Rethinking Information Modelling for a New Material Age
,
B. Sheil
,
M.R. Thomsen
,
M. Tamke
,
S. Hanna
(eds).
UCL Press
,
London
.
10.2307/j.ctv13xprf6.31 Google Scholar
- Keita , E. , Bessaies-Bey , H. , Zuo , W. , Belin , P. , Roussel , N. ( 2019 ). Weak bond strength between successive layers in extrusion-based additive manufacturing: Measurement and physical origin . Cement and Concrete Research , 123 , 105787 .
- Kruger , J. , Zeranka , S. , van Zijl , G. ( 2019 ). 3D concrete printing: A lower bound analytical model for buildability performance quantification . Automation in Construction , 106 , 102904 .
- Kruger , J. , Cho , S. , Zeranka , S. , Viljoen , C. , van Zijl , G. ( 2020 ). 3D concrete printer parameter optimisation for high rate digital construction avoiding plastic collapse . Composites Part B: Engineering , 183 , 107660 .
- Le , T.T. , Austin , S.A. , Lim , S. , Buswell , R.A. , Law , R. , Gibb , A.G. , Thorpe , T. ( 2012 ). Hardened properties of high-performance printing concrete . Cement and Concrete Research , 42 ( 3 ), 558 – 566 .
- Lim , S. , Buswell , R.A. , Valentine , P.J. , Piker , D. , Austin , S.A. , De Kestelier , X. ( 2016 ). Modelling curved-layered printing paths for fabricating large-scale construction components . Additive Manufacturing , 12 , 216 – 230 .
-
Liu , H.
,
Ding , T.
,
Xiao , J.
,
Mechtcherine , V.
(
2022
).
Buildability prediction of 3D–printed concrete at early-ages: A numerical study with Drucker–Prager model
.
Additive Manufacturing
,
55
,
102821
.
10.1016/j.addma.2022.102821 Google Scholar
- McNeel , R. ( 2010 ). Rhinoceros 3D, Version 6.0 . Robert McNeel & Associates , Seattle, WA .
- Moustapha , M. , Sudret , B. , Bourinet , J.-M. , Guillaume , B. ( 2016 ). Quantile-based optimization under uncertainties using adaptive Kriging surrogate models . Structural and Multidisciplinary Optimization , 54 , 1403 – 1421 .
- Nerella , V.N. , Hempel , S. , Mechtcherine , V. ( 2019 ). Effects of layer-interface properties on mechanical performance of concrete elements produced by extrusion-based 3D-printing . Construction and Building Materials , 205 , 586 – 601 .
-
Nguyen-Van , V.
,
Panda , B.
,
Zhang , G.
,
Nguyen-Xuan , H.
,
Tran , P.
(
2021
).
Digital design computing and modelling for 3-D concrete printing
.
Automation in Construction
,
123
,
103529
.
10.1016/j.autcon.2020.103529 Google Scholar
-
Ooms , T.
,
Vantyghem , G.
,
Van Coile , R.
,
De Corte , W.
(
2021
).
A parametric modelling strategy for the numerical simulation of 3D concrete printing with complex geometries
.
Additive Manufacturing
,
38
,
101743
.
10.1016/j.addma.2020.101743 Google Scholar
- Panda , B. , Lim , J.H. , Tan , M.J. ( 2019 ). Mechanical properties and deformation behaviour of early age concrete in the context of digital construction . Composites Part B: Engineering , 165 , 563 – 571 .
- Papanastasiou , T.C. ( 1987 ). Flows of materials with yield . Journal of Rheology , 31 ( 5 ), 385 – 404 .
- Perrot , A. , Rangeard , D. , Pierre , A. ( 2016 ). Structural built-up of cement-based materials used for 3D-printing extrusion techniques . Materials and Structures , 49 , 1213 – 1220 .
- Perrot , A. , Pierre , A. , Nerella , V.N. , Wolfs , R.J.M. , Keita , E. , Nair , S.A.O. , Neithalath , N. , Roussel , N. , Mechtcherine , V. ( 2021 ). From analytical methods to numerical simulations: A process engineering toolbox for 3D concrete printing . Cement and Concrete Composites , 122 , 104164 .
- Reinold , J. , Nerella , V.N. , Mechtcherine , V. , Meschke , G. ( 2019 ). Particle finite element simulation of extrusion processes of fresh concrete during 3d-concrete-printing . In Sim-AM 2019: Second International Conference on Simulation for Additive Manufacturing . CIMNE , Barcelona .
- Reiter , L. , Wangler , T. , Roussel , N. , Flatt , R.J. ( 2018 ). The role of early age structural build-up in digital fabrication with concrete . Cement and Concrete Research , 112 , 86 – 95 .
- Roussel , N. ( 2018 ). Rheological requirements for printable concretes . Cement and Concrete Research , 112 , 76 – 85 .
- Roussel , N. , Spangenberg , J. , Wallevik , J. , Wolfs , R. ( 2020 ). Numerical simulations of concrete processing: From standard formative casting to additive manufacturing . Cement and Concrete Research , 135 , 106075 .
- Salet , T.A. , Ahmed , Z.Y. , Bos , F.P. , Laagland , H.L. ( 2018 ). Design of a 3D printed concrete bridge by testing . Virtual and Physical Prototyping , 13 ( 3 ), 222 – 236 .
-
Spangenberg , J.
,
da Silva , W.R.L.
,
Comminal , R.
,
Mollah , M.T.
,
Andersen , T.J.
,
Stang , H.
(
2021
).
Numerical simulation of multi-layer 3D concrete printing
.
RILEM Technical Letters
,
6
,
119
–
123
.
10.21809/rilemtechlett.2021.142 Google Scholar
- Suiker , A.S.J. ( 2018 ). Mechanical performance of wall structures in 3D printing processes: Theory, design tools and experiments . International Journal of Mechanical Sciences , 137 , 145 – 170 .
- Suiker , A.S.J. , Wolfs , R.J. , Lucas , S.M. , Salet , T.A. ( 2020 ). Elastic buckling and plastic collapse during 3D concrete printing . Cement and Concrete Research , 135 , 106016 .
- Tay , Y.W.D. , Panda , B. , Paul , S.C. , Noor Mohamed , N.A. , Tan , M.J. , Leong , K.F. ( 2017 ). 3D printing trends in building and construction industry: A review . Virtual and Physical Prototyping , 12 ( 3 ), 261 – 276 .
-
Teizer , J.
,
Blickle , A.
,
King , T.
,
Leitzbach , O.
,
Guenther , D.
,
Mattern , H.
,
König , M.
(
2018
).
BIM for 3D printing in construction
.
Building Information Modeling: Technology Foundations and Industry Practice
,
421
–
446
.
10.1007/978-3-319-92862-3_26 Google Scholar
- Vandezande , J. , Krygiel , E. , Read , P. ( 2012 ). Autodesk Revit Architecture 2013: Essentials . John Wiley & Sons , New York .
- Vantyghem , G. , Ooms , T. , De Corte , W. ( 2021 ). VoxelPrint: A grasshopper plug-in for voxel-based numerical simulation of concrete printing . Automation in Construction , 122 , 103469 .
-
Wangler , T.
,
Lloret , E.
,
Reiter , L.
,
Hack , N.
,
Gramazio , F.
,
Kohler , M.
,
Bernhard , M.
,
Dillenburger , B.
,
Buchli , J.
,
Roussel , N.
(
2016
).
Digital concrete: Opportunities and challenges
.
RILEM Technical Letters
,
1
,
67
–
75
.
10.21809/rilemtechlett.2016.16 Google Scholar
- Wolfs , R.R. ( 2015 ). 3D printing of concrete structures . Master's Thesis, Eindhoven University of Technology .
- Wolfs , R.J.M. and Suiker , A.S.J. ( 2019 ). Structural failure during extrusion-based 3D printing processes . The International Journal of Advanced Manufacturing Technology , 104 , 565 – 584 .
- Wolfs , R.J.M. , Bos , F.P. , Salet , T.A.M. ( 2018 ). Early age mechanical behaviour of 3D printed concrete: Numerical modelling and experimental testing . Cement and Concrete Research , 106 , 103 – 116 .
- Wolfs , R.J.M. , Bos , F.P. , Salet , T.A.M. ( 2019a ). Hardened properties of 3D printed concrete: The influence of process parameters on interlayer adhesion . Cement and Concrete Research , 119 , 132 – 140 .
- Wolfs , R.J.M. , Bos , F.P. , Salet , T.A.M. ( 2019b ). Triaxial compression testing on early age concrete for numerical analysis of 3D concrete printing . Cement and Concrete Composites , 104 , 103344 .
- Wolfs , R.J. , Salet , T.A. , Roussel , N. ( 2021 ). Filament geometry control in extrusion-based additive manufacturing of concrete: The good, the bad and the ugly . Cement and Concrete Research , 150 , 106615 .
- Wu , P. , Wang , J. , Wang , X. ( 2016 ). A critical review of the use of 3D printing in the construction industry . Automation in Construction , 68 , 21 – 31 .