Chapter 3
Industry 4.0
Design Principles, Challenges, and Applications
K.K. Girish,
Sunil Kumar,
Biswajit R. Bhowmik,
K.K. Girish
BRICS Laboratory, Department of Computer Science and Engineering, National Institute of Technology Karnataka, Mangalore, Karnataka, India
Search for more papers by this authorSunil Kumar
BRICS Laboratory, Department of Computer Science and Engineering, National Institute of Technology Karnataka, Mangalore, Karnataka, India
Search for more papers by this authorBiswajit R. Bhowmik
BRICS Laboratory, Department of Computer Science and Engineering, National Institute of Technology Karnataka, Mangalore, Karnataka, India
Search for more papers by this authorK.K. Girish,
Sunil Kumar,
Biswajit R. Bhowmik,
K.K. Girish
BRICS Laboratory, Department of Computer Science and Engineering, National Institute of Technology Karnataka, Mangalore, Karnataka, India
Search for more papers by this authorSunil Kumar
BRICS Laboratory, Department of Computer Science and Engineering, National Institute of Technology Karnataka, Mangalore, Karnataka, India
Search for more papers by this authorBiswajit R. Bhowmik
BRICS Laboratory, Department of Computer Science and Engineering, National Institute of Technology Karnataka, Mangalore, Karnataka, India
Search for more papers by this authorBook Editor(s):Mahmoud Ragab AL-Refaey,
Amit Kumar Tyagi,
Abdullah Saad AL-Malaise AL-Ghamdi,
Swetta Kukreja,
Mahmoud Ragab AL-Refaey
Information Technology Department, Faculty of Computing and Information Technology (FCIT), King Abdulaziz University (KAU), Jeddah, Saudi Arabia
Mathematics Department, Faculty of Science, Al-Azhar University, Naseir City, Cairo, Egypt
Search for more papers by this authorAmit Kumar Tyagi
Department of Fashion Technology, National Institute of Fashion Technology, New Delhi, India
Search for more papers by this authorAbdullah Saad AL-Malaise AL-Ghamdi
Information Systems Department, Faculty of Computing and Information Technology (FCIT), King Abdulaziz University (KAU), Jeddah, Saudi Arabia
Information Systems Department, School of Engineering, Computing and Design, Dar Al-Hekma University, Jeddah, Saudi Arabia
Search for more papers by this authorSwetta Kukreja
Department of Computer Science and Engineering, Amity University, Mumbai, Maharashtra, India
Search for more papers by this authorFirst published: 05 April 2024
Summary
The era of the industrial revolution witnessed the widespread adoption of machines and new manufacturing processes, which led to increased productivity and economic growth around the globe. Subsequently, the progressive shift from the previous industrial revolutions toward “Industry 4.0,” also called the Fourth Industrial Revolution , represents a significant milestone in human history. The emergence of Industry 4.0 lays the groundwork for a profound social and technological breakthrough that has the potential to transform the global landscape substantially. Industry 4.0 is characterized by the incorporation of digital technologies, including the cyber-physical system (CPS), Internet of Things (IoT), artificial intelligence (AI), robotics, and big data into the manufacturing sector. The aim of Industry 4.0 is to develop a manufacturing sector that is more productive, adaptable, and linked with the aid of digital technologies. Increasing global competition, evolving customer demands, cost reduction, technological advancements, sustainability, and shortage of skilled labor are significant factors driving the motivation behind Industry 4.0. By automating procedures, cutting down on downtime, and improving efficiency, digital technology integration is transforming traditional manufacturing operations into smart factories. Smart factories are characterized by interconnected machines, equipment, and systems that communicate with each other and humans in real time. This connectivity enables manufacturers to monitor and control their operations more effectively, make better-informed decisions, and optimize their processes to achieve maximum efficiency and profitability. This chapter provides details of Industry 4.0, including its current trends, design principles, and applications. The chapter describes the basics of Industry 4.0, its emergence, and critical technologies. Further, the chapter details Industry 4.0 architecture, design principles, and associated challenges, including technical challenges, workforce upskilling, integration with legacy systems, and ethical concerns. Thus, this chapter provides a comprehensive insight into recent developments in the domain, the paradigm shifts toward Industry 5.0, and various prospects. The chapter elucidates salient problems, interests, and issues around these broad themes.
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