Freeze-Drying

Abdolreza Kharaghani

Abdolreza Kharaghani

Thermal Process Engineering, Otto von Guericke University, Magdeburg, Germany

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Evangelos Tsotsas

Evangelos Tsotsas

Thermal Process Engineering, Otto von Guericke University, Magdeburg, Germany

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Carolin Wolf

Carolin Wolf

GEA GROUP, Germany

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Thomas Beutler

Thomas Beutler

GEA GROUP, Germany

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Maik Guttzeit

Maik Guttzeit

GEA GROUP, Germany

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Georg-Wilhelm Oetjen

Georg-Wilhelm Oetjen

Lübeck, Germany

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First published: 28 July 2017
Citations: 6

Abstract

The article contains sections titled:

1. Introduction
1.1. Definition, Principles
1.2. Basic Components of a Freeze-Dryer
1.3. Reasons for Freeze-Drying
1.4. Chemical Engineering Tasks in Industrial Freeze-Drying
2. The Steps Required to Freeze-Dry Products
2.1. General Remarks
2.2. Freezing: Templating Cake Structure and Properties
2.3. Primary Drying Stage: Sublimation of Ice
2.4. Secondary Drying Stage: Removal of Sorbed Water
2.5. Conditioning: Packing and Storage
3. Temperatures and Pressures
3.1. Barometric Temperature Measurement
3.2. Pressure During Secondary Drying Stage
3.3. Water Vapor Flow between Chamber and Condenser
3.4. Techniques to Measure Residual Moisture Content
3.5. Uniformity of Temperature, Pressure, and Product
4. Structures of Frozen and Dried Products
4.1. Influence of Freezing Method and Excipients
4.2. Methods of Structure and Morphology Analysis
5. Industrial Freeze-Drying Installations for Pharmaceutical Products
5.1. Regulatory Requirements for Pharmaceutical Installations
5.2. Freeze-Dryer Performance
5.3. Freeze-Drying Installations for Batch Processes
5.3.1. Chamber with Shelf System
5.3.2. Ice Condenser
5.3.3. Cooling System
5.3.4. Vacuum System
5.3.5. Venting, Cleaning, and Sterilization System
5.4. Freeze-Drying Installations for Continuous Processes
5.5. Auxiliary Functions
5.5.1. Automatic Loading and Unloading Systems (ALUS)
5.5.2. ALUS – Outlook and Summary
5.5.3. Venting Filter and Integrity Test
5.5.4. Leak Rate Calculation
5.5.5. Silicone Oil Detection
5.5.6. Controlled Nucleation
5.5.7. Process Instrumentation
5.5.8. Control System
5.5.9. Social and Economic Aspects

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