Three-Phase Trickle-Bed Reactors

Milorad P. Dudukovic

Milorad P. Dudukovic

Chemical Reaction Engineering Laboratory (CREL), Environmental, Energy and Chemical Engineering (EECE) Washington University, St. Louis, Missouri, 63130 United States

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Željko V. Kuzeljevic

Željko V. Kuzeljevic

SABIC Innovative Plastics, Mt. Vernon, Indiana, 47620 United States

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Daniel P. Combest

Daniel P. Combest

Engys LLC, Indianapolis, Indiana, 46268 United States

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First published: 04 February 2014
Citations: 5

Abstract

This chapter reviews the art and science involved in understanding the multiscale multiphase phenomena that affect the performance of trickle bed reactors. Their application areas, the traditional approach to their design and scaleup, and some commonly encountered problems in practice are discussed. The foundations for rational scaleup are introduced. The recent attempts to develop a multiscale science-based approach to scale up and design of these reactors is summarized at the end.

The article contains sections titled:

1. Introduction
2. Design
2.1. Flow Regimes
2.2. Flow Distribution
2.3. Pressure Drop
2.4. Liquid Holdup
2.5. Catalyst Wetting and Liquid–Solid Contacting
2.6. Residence Time Distributions
2.7. Heat Transfer and Thermal Stability
3. Modeling and Analysis
3.1. Reactor Models
3.2. Hydrodynamic and Computational Fluid Dynamic Models
3.3. CFD Models of Trickle Beds
4. Trickle-bed Reactor Scaleup
5. Reactor Troubleshooting
6. Acknowledgment
References

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